• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.39 no.2 s.120
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• pp.25-30
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• 2007

Recently the use of web offset printing has been increasing, which can provide high print speed, mass production, and high print quality. However, high speed web offset printing has frequently undergone a blistering problem when the printed paper passes through hot air dryers. Blistering occurs in the middle of the base paper or in the coating layer. This paper focused on the blistering occurring in the base paper. In order to elucidate the effect of pigment ratio on blistering, 6 types of coating color were prepared with varying GCC/clay ratios and printability and blistering were investigated focusing on structure changes in the coating layer. When the clay content in the coating layer was increased, surface roughness and surface strength were decreased and paper gloss was increased. In addition, it was found that the coating layer structure with high clay content, which contains lots of discontinuous pores, hindered water vapors to penetrate out and, as a result, blistering occurred.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.44 no.4
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• pp.91-98
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• 2012

This study was carried out in order to evaluate the effects of ultra fine precipitated calcium carbonate (UFPCC) on properties of coating color, coated paper and off-set printability. It was found that blending of UFPCC increased the low-shear viscosity and water retention of coating color. The smaller the particle size, the more significant the effect of it. When the blending ratio of UFPCC was increased, brightness, whiteness and opacity of the coated paper were improved, while paper gloss was decreased due to the increase in roughness. When the UFPCC with the average particle size of $0.12{\mu}m$ was used, the ink receptivity during off-set printing was improved while print gloss was maintained or a little decreased. It was also observed that the dry-pick and wet-pick strength of coated paper were improved by the use of UFPCC. In conclusion, it is possible to produce the low gloss matt paper with the use of UFPCC since it could improve the optical properties and ink receptivity of coated paper.

• Journal of the Korean Graphic Arts Communication Society
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• v.14 no.1
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• pp.31-45
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• 1996

For the purpose of study on the printability of domestic art papers, the physical properties of domestic coated paper for offset printing were investigated. 25 kinds of sample papers were prepared and were examined in accordance with KS and TAPPI standard testing method i.e., basis weight, density, opacity, gloss, roughness, smoothness, brightness, and K&N absorption. IGT printability tester was used to obtain the printability parameters, such as maximum ink requirement of paper Y, limiting printing density D print through, and density smoothness constant m value.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2006.06b
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• pp.215-225
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• 2006

Today's requirements for print-press runnability and print quality demand an optimised absorption and adhesion of printing ink on the paper surface. Modern coating concepts for high glossing offset grades use ultra fine pigments, whereas binder level has continuously been decreased to a minimum in recent years to achieve the highest possible sheet gloss development and for economical reasons. Both the ultra fine pigments and the reduced binder levels lead in many cases to a faster ink setting rate. On the other hand, matt paper grades use relatively coarse pigments leading to a slow ink setting compared to the high glossing papers. Both too fast and too slow ink setting properties implicate drawbacks in print quality and print press runnability. The mechanisms behind the interactions between ink and coating have been presented in many previous publications. The purpose of this study was to determine and quantify how the ink setting rate is influenced by pigment system (GCC and GCC/clay blends), latex level and latex properties in the topcoat of double coated sheet fed offset paper. The roles of binder level and type in the precoat were also assessed. The effect of calendering (temperature and pressure) was studied with one formulation. The resulting ink setting characteristics were tested using three different laboratory testing instruments. The correlation amongst the different laboratory testing methods is discussed. The results show that by varying the latex properties, the pigment system and/or latex addition level, the ink tack development of ink applied to a topcoat pigment system can be significantly influenced. It can be slowed down as often desired with ultra fine pigments or speeded up in the case of coarse pigments. There was no visible effect on the ink setting rate by using different binder systems in the precoat..

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.38 no.5 s.118
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• pp.47-53
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• 2006

To meet the ever increasing quality demand of coated papers and duplex boards, the local gloss variation and print unevenness must be avoid. To do this, surface roughening phenomenon which affects local gloss and print unevenness was investigated. In this study, the effect of roughness and densification of sheet obtained at various calendering conditions on surface roughening was examined. To evaluate the calendering effect properly we introduced a new value of roughening index by moisture for evaluation of surface roughening. Caliper and roughness of sheet decreased with increasing of calendering temperature and pressure, and the remarkable reduction of those properties occurred at the temperature around Tg. Roughening index increased when the amount of water increased and calendaring temperature and pressure increased. And as the sheet became denser by calendering, the roughening index increased to some extent. But roughening index by moisture is the lowest for sheet precalendered at higher temperature condition. When the surface of calendered sheet is rougher, there is more roughening of surface. The severe condition of calendering made the roughening index by moisture small.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.48 no.1
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• pp.27-33
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• 2016

This study was carried out in order to investigate the effect of binder properties in pre-coating layer on the characteristics of top-coating layer and print mottle of coated paper. Four different latices were used as a binder in pre-coating layer, and coating color prepared with a same formulation was applied for top-coating. The properties and print mottle of coated paper were evaluated. It was found that glass transition temperature (Tg) was the important factor to control the properties of pre- and top-coating layer. PPS roughness of coated paper was decreased and paper gloss was increased with applying binder which has lower Tg. Properties of top-coating layer were affected by the binder used in pre-coating layer. Print mottle of coated paper was improved with using binder which has lower Tg in pre-coating layer. These results indicate that final printability and properties of top-coating layer can be improved with using suitable binder in pre-coating layer.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2011.04a
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• pp.327-338
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• 2011

This study was carried in order to manufacture the high quality coated paper. High quality includes not only properties of coated paper but also final print quality. In this study, new acrylic-styrene emulsion was polymerized in laboratory and compared with styrene-butadiene latex. Low-shear viscosity of coating color was decreased with increasing acrylic-emulsion dosage. WRV was increased with addition and decreased with substitution of acrylic-emulsion. Paper gloss, brightness and whiteness were increased and PPS and opacity was slightly decreased with acrylic-emulsion. Ink gloss was increased with using No. 3 acrylic-emulsion due to lower ink setting properties. However No.1, 2 emulsion shows opposite situation. Surface strength of coated paper was increased with using No. 3 acrylic-emulsion These results indicate that high quality coated paper can be manufactured with using No. 3 acrylic-emulsion.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.44 no.1
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• pp.37-42
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• 2012

This study was carried in order to manufacture the high quality coated paper. High quality includes not only physical and optical properties of coated paper but also final print quality. In this study, new acrylic-styrene emulsion was polymerized in laboratory and compared with conventional styrene-butadiene latex. Low-shear viscosity of coating color was decreased with increasing acrylic-emulsion dosage. Small amount of acrylic emulsion addition increased water retention, but further addition decreased it. Acrylic-emulsion addition improved paper gloss, brightness and whiteness, but decreased PPS and opacity slightly. Ink gloss was increased with using No. 3 acrylic-emulsion due to lower ink setting properties. However No. 1 and 2 emulsion showed the opposite result. Surface strength of coated paper was increased with using No. 3 acrylic-emulsion. These results indicate that high quality coated paper can be manufactured with using No. 3 acrylic-emulsion.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.46 no.6
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• pp.63-70
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• 2014

Part of SB latex in pre-coating color was substituted with newly developed starch-based bio-binder in order to investigate the effect of starch-based bio-binder in pre-coating color on the properties of coating color and coated paper. Smoothness and gloss of coated paper were decreased with the increase of bio-binder substitution ratio. Brightness and whiteness did not show the significant changes, but stiffness was improved with bio-binder. Ink set-off, dry-pick and wet pick were decreased with the increase of bio-binder substitution ratio. In general, when all SB latex is substituted with bio-binder, ink set-off, dry- and wet-pick were deteriorated. However, it was found that if the bio-binder substitution ratio is controlled below 50%, similar qualities with coated paper manufactured by the use of SB latex binder can be obtained.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.30 no.3
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• pp.74-83
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• 1998

The phenomenon of decrease in sizing efficiency when the stock temperature is increased is well recognized as summer sizing, and this is believed to be caused by uneven distribution of sizing agents on paper surface most often incurred by coagulation of sizing agents. When unevenly sized paper is used as coating base stock, nonuniform consolidation of the coating layer may result, which, in turn, causes uneven distribution of binder on coating surface. This causes nonuniform ink absorption to produce print mottle. In this study the effects of simple or polymeric electrolytes, storage temperature and time on the coagulation of cationic dispersed rosin size were investigated using a turbidity measurement method which was verified to correlate well with the particle size of rosin emulsion or its coagulates. Handsheets sized with rosin dispersions coagulated under various conditions were prepared and their sizing degree and coated paper properties including gloss and ink density were examined. The relationship between the sizing nonuniformity of coated papers and its ink absorption property was evaluated. Turbidity of rosin emulsion increased as the storage temperature and time were increased. Addition of simple or polymeric electrolytes caused reduction in $zeta$ -potential of the rosin dispersion and accelerated the coagulation tendency substantially. Reversion of the $zeta$ -potential of rosin dispersion, however, did not occur when coagulation was induced with simple electrolytes. On the other hand, addition of an anionic polyelectrolyte reversed the $zeta$ -potential of the flocculated rosin dispersion. This indicated that electrical double layer compaction and bridging flocculation were coagulation mechanisms for simple and polymeric electrolytes, respectively. Sizing degree decreased as coagulation of rosin was increased. Paper gloss, ink gloss and ink density were increased when sizing degree of base stock was increased most probably due to prevention of base paper swelling and increased binder migration to coating surface. This suggested that uneven printing ink density occurred when uneven sizing development was induced by coagulation of rosin particles.