• Journal of Korean Society of Water and Wastewater
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• v.36 no.5
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• pp.261-273
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• 2022

In this study, we collect water control valves that have had accidents due to existing cracks, etc. are collected, and propose investigation items for strengthening the valve structural safety evaluation through a series of analyzes from valve specifications to physicochemical properties are proposed. The results of this study are as follows. First, there was a large variation in the thickness of the body or flange of the valves to be investigated, which is considered to be very important factor, because it may affect the safety of the valve body against internal pressure and the flange connected with the bolt nut. Second, 60% of the valves under investigation had many voids in the valve body and flange, etc. and the decrease in thickness due to corrosion was relatively large on the inner surface in contact with water rather than the outer surface. It is judged that the investigation of depth included voids is very important factor. Third, all valves to be investigated are made of gray cast iron foam, and therefore it is judged that there is no major problem in chemical composition. It is judged that the chemical composition should be investigated. Fourth, as a physical investigation item, the analysis of metal morphology structure seems to be a very important factor for nodular cast iron from rather than a gray cast iron foam water valve with a flake structure. As it was found to be 46.7~68.8% of the standard recommended by KS, it could have a direct effect on damage such as cracks, and therefore it is judged that the evaluation of tensile strength is very important in evaluating the safety of the valve.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1808-1811
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• 2005

The prediction of AOV(air-operated valve) performance is normally evaluated by the allowable opening thrust margin for the opening and closing stroke. However, it is not easy to carry out the dynamic test measurement for all the valves in the nuclear power plant due to the safety and operating conditions. The analysis of the available and required thrust for the valve is simulated as an alternate method to turn around this obstacle. The required air pressures to the stem displacement are discussed for differential valve pressure obtained by experiment. The result of the simulation is compared with that of the experiment. SIMULINK in MATLAB was used for the simulation and the results show good agreement with the actual test carried out with Fisher globe valve.

• The KSFM Journal of Fluid Machinery
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• v.8 no.4 s.31
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• pp.20-26
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• 2005

When the pumps are started or stopped for the operation or tripped due to the power failure, the hydraulic transients occur as a result of the sudden change in velocity. The field tests on the waterhammer were carried out for Pangyo booster pumping station in which had six booster pumps and two in-line pumps with the motor of output 1,700 kW, respectively. The booster pumping station was equipped with the pump control valve as the main surge suppression device, and the surge relief valve as auxiliary one. But the pump control valve had not early controlled in the planned closing mode, the slamming occurred to the valve of which abruptly closed during the large reverse flow. Because the positive pressure wave caused by the pump failure was superposed on the slam surge, the upsurge increased so extremely that the pump control valve was damaged. After the air chambers were additionally installed in the booster pumping station, it was preyed that the water supply system acquire the safety and reliability on the pressure surge.

• Journal of the Korean Institute of Gas
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• v.17 no.2
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• pp.70-77
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• 2013

The present study has been carried out to analyze the effect of steam hammering on the steam piping system including the final superheater, the high pressure turbine, check valve and the first reheater by sudden stoping of main stop valve in a power plant. For the present steam hammering analysis, the well known Flowmaster software has been used to model the steam piping system and the time dependent characteristics of pressure and steam mass flow rate has been conducted. Using the result of the unsteady pressure and steam mass flow rate, the forces acting on the elbows in the piping system has been derived. From the present analysis, it has been elucidated that the elbow just before the main stop valve and the elbow near the connection pipe between bypass pipe and check valve had the largest force among the elbows in the steam piping system. The structural safety diagnostics study on the elbow and the supporting structures of the steam piping system of a power plant will be conducted in the future by the present results of the forces acting on the elbow.

• Journal of the Korean Institute of Gas
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• v.18 no.6
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• pp.27-31
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• 2014

This paper presents a study on the strength safety of the weak parts at Part 1, Part 2 and Part 3 in the valve structure for LPG cylinder by using the finite element method. The maximum Von Mises stress of 27.5MPa was occurred at the corner edge of a valve Part 1 for the valve thickness of 1.5mm and LPG pressure of 3.5MPa. And the maximum Von Mises stresses for the valve thickness of 1.5mm and LPG pressure of 3.5MPa were 41.5MPa at Part 2 and 46.5MPa at Part 3. The FEM computed results show that the maximum Von Mises stresses at Part 1, Part 2 and Part 3 are very low value of 9.2~15.5% compared with the yield strength of a copper alloy, C3604. This means that the valve thickness for LPG cylinder is so over designed for the conventional valve. Thus, this paper recommends that the thickness at Part 1 and Part 2 is reduced for a light weight of a copper valve. But, the thickness at Part 3 may be better for a thick valve as a conventional valve for high torque strength.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.5
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• pp.1963-1968
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• 2012

In this research paper a hydraulic valve meter for the measurement of water pressure in fields was designed by using three dimensional automatic design program CATIA. And, also computational fluid dynamics was applied to the designed hydraulic valve meter in order to obtain flow distributions due to internal pressures. This analytical results will be provided as fundamental data in the development of new concepts of hydraulic valve meter and the hydraulic valve meter in development may reduce valve checking times and improve safety by preventing accidents earlier.

• Journal of the Korean Institute of Gas
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• v.11 no.1 s.34
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• pp.34-39
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• 2007

In this paper, the FEM result has been presented for a sealing safety between a valve packing and a valve seat during a open and close operation in a LPG cylinder. The sealing operation of a LPG valve is completed when the valve packing in which is made by a nylon-66 polymer is to stop a LP gas flow, which flows out from the outlet of a brass pipe in a LPG cylinder. The contact sealing mechanism of the valve may be classified by a flat contact of an unused valve packing and a circular groove contact of an used valve packing in a current LPG valve. Based on the FEM and experimental investigations the sealing force, 4.9 MPa for a flat contact mode of the unused valve packing is a little high compared to that of the used valve packing, which shows a circular groove contact geometry against a valve seat. But these sealing pressures for two contact modes are very low compared to the ultimate strenath 83 MPa of the nylon-66 and this may be designed with a excess strength of the valve.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.29 no.3
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• pp.214-219
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• 1993

Counter balance valve is used as one part of hydraulic motor brake system. The function of this valve is to protect over-run or free falling of inertia load. But occasionally the brake system with counter balance valve makes some undesirable problems such as pressure surges or vibrations. These problems may hurt system safety and driver's conformability. Nevertheless, studies on dynamic characteristics of hydraulic system including counter balance valve are very rare, so further accumulation of research results are required. In this study, for the purpose of easy estimation about dynamic characteristics of hydraulic system including counter balance valve, precise formulation describing fluid dynamics and valve dynamics under various boundary conditions were made. The equations obtained in the preceding process include some parameters that must be got experimentally. Flow coefficients of valve and choke are the most significant ones among the parameters. So these parameters are obtained experimentally in this study, and experimental equations obtained from the experimental data were used for numerical calculation. The equations were analysed by numerical integration using Runge-Kutta method, because the equations contain various nonlinear terms. From the numerical analysis, it was verified that the dynamic response of counter balance valve and pressure variation at each elements can be estimated very easily. So the analysing method developed in this study enabled very easy estimating the relation between the performances of counter balance valve and various physical parameters related to the valve. Conclusively, it is said that the results obtained in this study can be used very usefully to develop a new type counter balance valve or to apply the valve to actual hydraulic system for various industrial equipments.

• The KSFM Journal of Fluid Machinery
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• v.12 no.1
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• pp.16-21
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• 2009

In the last five years, 91 accidents from portable gas ranges and non-refillable metallic gas cartridges have occurred. The gas cylinder installed with a relief valve was developed to prevent an explosive accident from the gas cartridge. In this study it was carried out to evaluate the safety of a gas cylinder mounted with a relief valve which can prevent an explosion. Under the real using condition and the extreme condition the gas cylinder is heated with an electric heater. Simultaneously, the operating pressure is checked and the suitability of releasing flux is evaluated. And the possibility of fire or explosion was tested when the gas was released from the relief valve at the real using condition. Using a numerical simulation method, the diffusion of butane gas released from a relief valve was visualized.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.2
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• pp.81-90
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• 2013

A study on the flow-structure characteristics of marine 3/2WAY pneumatic valve is essential for optimizing the performance of ship engines. It is important that the valve has desirable safety factor and reduced weight from safety and economic point of view. In this paper, flow-structure characteristics of pneumatic valve is obtained by being optimized based on the proper design criteria. The air with the pressure of 30 bar is the working fluid which is made to fill in the tack in short time. This time is defined as the filling time. On optimum design by considering the flow-structure characteristics, the approach is based on (1) the mathematical formulation of design decisions using the compromise decision-making method, and (2) the approximation technique of response surfaces. The methodology is demonstrated as the multi-objective optimization tool to improve the performance of marine 3/2WAY pneumatic valve.