• Title/Summary/Keyword: press temperature

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A Process Design for Hot-Forging of a Titanium-6242 Disk (티타늄-6242 디스크의 열간단조를 위한 공정설계)

  • 박종진
    • Transactions of Materials Processing
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    • v.3 no.3
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    • pp.271-281
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    • 1994
  • Titanium-6242 $({\alpha}+{\beta})$ alloy has been used for aircraft engine components such as disks and blades, because it has an excellent strength/weight ratio at high temperatures. When this material is forged to manufacture disks, process parameters should be carefully designed to control strain and temperature distributions within the process windows by which desirable mechanical properties can be produced. In the present investigation, it was intended to design the process parameters for a conventional hot forging of this material by using a rigid-thermoviscoplastic finite element analysis technique. It was assumed that the process was performed by a screw press which is capable of maintaining a constant ram speed during loading. From the analysis results, it was found out that the initial temperature of the workpiece and the die shape were important parameters to control the forging process. In result, these parameters were properly designed for hot forging of a disk with specific dimensions.

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A study on Linear Pattern Fabrication of Plate-type PC (PC소재의 선형 패턴 제작에 관한 연구)

  • Joung, Y.N.;Lee, E.K.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.277-280
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    • 2008
  • Recently, a demand of nano/micro patterned polymer for display or biochip has been rising. Then many studies have been carried out. Nano/micro-embossing is a deformation process where the workpiece materials is heated to permit easier material flow and then forced over a planar patterned tool. In this work, the hot-emboss process is performed with different forming conditions; forming temperature, load, press hold time, to get the proper condition for linear pattern fabrication on plated-type polymers (PC). Replicated pattern depth increases in proportion to the forming temperature, load and time. Reduction of the workpiece thickness increases according to press hold time. In process of time, reduction ratio of workpiece thickness decreases because of surface area increment of the workpiece and pressure decline on it.

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Fire Retardant Treatment to the Plywood with Di-ammonium Phosphate [(NH4)2HPO4] (II) - Effect of Platen Temperature on Bending Strength of Treated Plywoods - (제2인산(第二燐酸) 암모늄에 의(依)한 합판(合板)의 내화처리(耐火處理)(II) - 열판온도(熱板溫度)가 처리합판(處理合板)의 곡강도(曲强度)에 미치는 영향(影響) -)

  • Chung, Woo-Yang;Lee, Phil-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.12 no.2
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    • pp.3-9
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    • 1984
  • This study was carried out to examine the practicality of DAP[$(NH_4)_2HPO_4$] as fire retardant for plywood by static bending test the redried plywoods which had been soaked in 20% $(NH_4)_2HPO_4$ solution. Being hot/cold soaked in the solution for 3/3, 6/3, 9/3 and 12/3 hours and redried by cyclic press-drying method at the platen temp. of 130, 145, 100 and $175^{\circ}C$, the treated plywoods were tested to offer the mechanical data, that is, $S_{pl}$(stress at proportional limit), MOE(modulus of elasticity), MOR(modulus of rupture) and $W_{pl}$(work per unit volume to proportional limit ) in flexure. The results obtained were summarized as follows. 1. $S_{pl}$ of fire retardant treated plywoods ("FRP" would be used hereinafter) decreased as the platen temperature increased, but it was superior to that of non-treated plywoods(Control) at $160^{\circ}C$ or higher. 2. MOE of FRP decreased roughly with the increase of temperature, hut this tendency was not constant. And the value of FRP was higher than that of Control even at $175^{\circ}C$. 3. MOR of FRP showed same temperature-dependent tendency as MOE, but it was influenced more sensitively at the higher temperature. 4. $W_{pl}$ of FRP also decreased gradually with the increase of platen temperature and the value in DAP 9/3 treatment was Jess than 70% of control plywoods. 5. In view of redrying time and mechanical properties, the most reasonable platen temperature for DAP treated FRP was $160^{\circ}C$ in this study.

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Optimization of Conditions of Forming Quality for Hot-press-formed Lower Control Arm Using Finite Element Analysis (유한요소해석을 이용한 열간프레스성형 적용 로어 컨트롤 암의 성형품질 조건 최적화)

  • Son, Hyun-Sung;Choi, Byung-Keun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.45-50
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    • 2011
  • Hot-Press-Forming (HPF), an advanced sheet metal forming method using stamping at a high temperature of about $900^{\circ}C$ and quenching in an internally cooled die set, is one of the most successful forming process in producing crash-resistant parts such as pillars and bumpers with complex shape, ultrahigh strength, and minimum springback. To optimize conditions of a forming quality in HPF process and secure a safe product without any failures, such as fractures and wrinkling, the simulations based on the coupled thermo-mechanical analysis for a hot-press-formed lower control arm are applied with Taguchi's orthogonal array experiment. Three factor variables - the friction coefficient, blank shape, and hole location for burring - are selected to be optimized. The most effective condition of a forming quality for a hot-press-formed lower control arm is suggested. The simulation results are confirmed with experimental ones.

Recycling of Wastepaper(IX)-Effects of KOCC Fines and Other Contamination on Condebelt Press Drying System- (고지재생연구(제 9보)-국산 골판지 고지 내의 미세분 및 이물질들이 Condebelt Press Drying System에 미치는 영향-)

  • 지경락;류정용;신종호;송봉근
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.1
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    • pp.19-25
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    • 2000
  • In Condebelt press drying system, the temperature difference between top and bottom plate of Condebelt transfers water to bottom side, Fine fibers, stickies , ink , and various inorganic materials are also migrated to the fine wire located at the bottom plate by highly pressurized moisture flow. As a result, the fine wire contaminated by plugging of these fine and sticky materials can cause many problems such as blistering or partial crushing of paper. The contaimination of fine wire leads to a deterioroated strength together with uneven physical properties of paper. In this paper, froth-flotatiion method, which is commonly used in the field of ONP recycling process, were adopted to separate the contaminants in KOCC as a new fiber fractionation method. Standard deviation of paper strength and brighteness decreased of Condebelt fine wire were measured to investigate the effect of contaminants removal . The standard deviations of paper strength obtained from the flotated accept were not dependent on the number of condebelt press drying . However, in the case of untreated KOCC, the standard deviations were increased as press drying repeated. This indicates that the contaminant gives uneven physical properties to the paper by wire plugging . Optical and SEM images clearly illustrate the effect of contaminants on the wire condition.

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Heating Compression of Italian Poplar (Populus euramericana) Wood - Dimensional Stability Against Moisture -

  • Jung, In-Suk;Lee, Weon-Hee
    • Journal of the Korean Wood Science and Technology
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    • v.30 no.3
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    • pp.91-96
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    • 2002
  • This study was carried out to estimate the property of dimensional stability of heat compression of italian poplar wood with low density. Firstly, two levels of pressure conditions were applied using the closed and open-press system. The thermal treatment temperatures were 180℃ and 200℃, respectively. Water absorption tests were conducted in water bath at 25℃ and 100℃ for 35 hours and 1 hour, respectively. The compression rates of wood were 47 percent, 60 percent, and 73 percent, respectively. From these tests, it was found that the dimensional stability of the closed-press system was superior to that of the open-press system. Furthermore, the dimensional stability of compressed wood in the closed-press system was better at 200℃ than 180℃. In compression rate, dimensional stability of 73 percent compression rate was the best result. Considering these results, the best conditions for the dimensional stability of compressed wood were those of the closed-compressing system at high temperatures above 200℃ and larger compression rate. Therefore, it was concluded that the dimensional stability of wood is improved at higher temperature and larger deformation.

Effect of temperature gradient on track-bridge interaction

  • Kumar, Rakesh;Upadhyay, Akhil
    • Interaction and multiscale mechanics
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    • v.5 no.1
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    • pp.1-12
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    • 2012
  • Considerable longitudinal rail forces and displacements may develop in continuous welded rail (CWR) track on long-span bridges due to temperature variations. The track stability may be disturbed due to excessive relative displacements between the sleepers and ballast bed and the accompanied reduction in frictional resistance. For high-speed tracks, however, solving these problems by installing rail expansion devices in the track is not an attractive solution as these devices may cause a local disturbance of the vertical track stiffness and track geometry which will require intensive maintenance. With reference to temperature, two actions are considered by the bridge loading standards, the uniform variation in the rail and deck temperature and the temperature gradient in deck. Generally, the effect of temperature gradient has been disregarded in the interaction analysis. This paper mainly deals with the effect of temperature gradient on the track-bridge interaction with respect to the support reaction, rail stresses and stability. The study presented in this paper was not mentioned in the related codes so far.

PCA-based filtering of temperature effect on impedance monitoring in prestressed tendon anchorage

  • Huynh, Thanh-Canh;Dang, Ngoc-Loi;Kim, Jeong-Tae
    • Smart Structures and Systems
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    • v.22 no.1
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    • pp.57-70
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    • 2018
  • For the long-term structural health monitoring of civil structures, the effect of ambient temperature variation has been regarded as one of the critical issues. In this study, a principal component analysis (PCA)-based algorithm is proposed to filter out temperature effects on electromechanical impedance (EMI) monitoring of prestressed tendon anchorages. Firstly, the EMI monitoring via a piezoelectric interface device is described for prestress-loss detection in the tendon anchorage system. Secondly, the PCA-based temperature filtering algorithm tailored to the EMI monitoring of the prestressed tendon anchorage is outlined. The proposed algorithm utilizes the damage-sensitive features obtained from sub-ranges of the EMI data to establish the PCA-based filter model. Finally, the feasibility of the PCA-based algorithm is experimentally evaluated by distinguishing temperature changes from prestress-loss events in a prestressed concrete girder. The accuracy of the prestress-loss detection results is discussed with respect to the EMI features before and after the temperature filtering.

Temperature variation in steel beams subjected to thermal loads

  • Abid, Sallal R.
    • Steel and Composite Structures
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    • v.34 no.6
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    • pp.819-835
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    • 2020
  • The effects of atmospheric thermal loads on the response of structural elements that are exposed to open environments have been recognized by research works and design specifications. The main source of atmospheric heat is solar radiation, which dominates the variation of the temperature of air, earth surface and all exposed objects. The temperature distribution along the depth of steel members may differ with the geometry configuration, which means that the different-configuration steel members may suffer different thermally induced strains and stresses. In this research, an experimental steel beam was instrumented with many thermocouples in addition to other sensors. Surface temperatures, air temperature, solar radiation and wind speed measurements were recorded continuously for 21 summer days. Based on a finite element thermal analysis, which was verified using the experimental records, several parametric studies were directed to investigate the effect of the geometrical parameters of AISC standard steel sections on their thermal response. The results showed that the overall size of the beam, its depth and the thickness of its elements are of significant effect on vertical temperature distributions and temperature differences.