• Proceedings of the Korean Society Of Semiconductor Equipment Technology
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• 2005.09a
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• pp.155-159
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• 2005

High speed presses with high resolution in semiconductor lead frame manufacturing process are needed . But high speed operation accompanies mechanical vibration. therefore optimized kinematic structure to minimize vibration is required for a high speed press. And the growing competition in the industry asks a press with low cost, high speed, high resolution, and high pressing force, For this purpose a high speed press was modeled with 3D CAD solid modeling system and dynamic analysis were performed with CAE S/W for multibody dynamic analysis, Through these analyses a motor appropriate to a high speed press was selected and link structure for feeding system of the press was modified to reduce vibration. To perform this analysis working Model which is 2D kinematics and dynamic analysis software was used.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.03a
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• pp.257-260
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• 1997

The high precision of the products manufatured by press forming requires the high stiffness of press machines. In this study, the C-frame type press is analyzed to provide the basic idea on the C-frame press design, especially on the frame design. The finite element method is applied for the analysis and the isotropic propertics of the frame material is also considered. The results are summarized in terms of stresses and displacement distributions. Also, the openback angle of the presses is compared with two different models. The CS-150 and ECS-150 models, which are presses model having 150 ton frame capacity relatively and produced by SSangYong precision Co. LTD, are applied for the analysis.

• Design & Manufacturing
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• v.17 no.4
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• pp.14-23
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• 2023

The electric vehicle market is developing rapidly around the world. Also, parts of electric vehicles require precision.In order to produce high-precision motor cores,Press equipment must also have good precision. Drive motor cores are an important technology for electric vehicles. It uses a large high-speed press to mass-produce drive motor cores. Because it's a large high-speed press, there are many reasons why the precision is not good. One of the causes is vibration and noise. Recently, as environmental demands have become stricter, regulations on noise and vibration have been strengthened. It is important for press machines to reduce vibration first for sound insulation and dust proofing. This is because the "breakthrough" phenomenon occurs in the press. Dynamic precision is the precision under the load of the press, Design considering strain and stiffness shall be made. Vibration and noise may occur due to SPM of high-speed press,And vibration and noise can cause structural deformation of the press. Structural deformation of the press can affect the precision of the product.Noise and vibration also cause problems for workers and work environments. Problems with vibration and noise occur during press processing, and vibration and noise lead to damage to the mold or defects in the product. Reliability in high-quality technology must be secured with low noise and low vibration during press processing. Modular shape and deformation energy effects were analyzed through finite element analysis. In this study, a study on vibration and noise countermeasures was conducted through finite element analysis of a large high-speed press.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.9 no.4
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• pp.14-25
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• 2010

Small cracks or chips of a product appear very frequently in the course of continuous production of an automatic press process system. These phenomena became the cause of not only defective product but also damage of a press mold. In order to solve this problem AE(Acoustic emission) system was introduced. AE system was expected to be very effective to real time detection of the defective product and for the prevention of the damage in the press molds In this study, for the pick and analysis of AE signals generated from the press process, AE sensors/pre-amplifier/analysis and processing board were used as frequently found in the other similar cases. For the analysis and processing the AE signals picked in real time from the normal or the detective products, specialized software called AE-win(software for processing AE signal from Physical Acoustics Corporation) was used. As a result of this work it was conformed that intensity and shape of the various AE signals differ depending on the weight of the press and thickness of sheet and process type.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.32 no.1
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• pp.54-62
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• 2008

In this paper the fretting wear of press-fitted specimens subjected to a cyclic bending load was simulated using finite element analysis and numerical method. The amount of microslip and contact variable at press-fitted and bending load condition in a press-fitted shaft was analysed by applying finite element method. With the finite element analysis result, a numerical approach was applied to predict fretting wear based on modified Archard's equation and updating the change of contact pressure caused by local wear with influence function method. The predicted wear profiles of press-fitted specimens at the contact edge were compared with the experimental results obtained by rotating bending fatigue tests. It is shown that the depth of fretting wear by repeated slip between shaft and boss reaches the maximum value at the contact edge. The initial surface profile is continuously changed by the wear at the contact edge, and then the corresponding contact variables are redistributed. The work establishes a basis for numerical simulation of fretting wear on press fits.

• Journal of Advanced Marine Engineering and Technology
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• v.14 no.3
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• pp.34-41
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• 1990

Mode Synthesis Method is applied to analyize the vibration characteristics of the press machine sold at present. Vibration analysis of the machine has not been done thoroughly as far, because of its complicated structure and much bigger unlinearity of its vibration characteristics. The press was disassembled by parts, and it was experimented by the exciting techniques and curve fitting methods, and analyzed by the Mode Synthesis Method. The 2 results were showed good agreements at each part. We confirming it, the machine was assembled, and experimented and analyzed by the same method. Also good agreements between 2 methods were obtained. In addition, impact responses of the actual moving press were agreed with the analyzed values by the Mode Synthesis Method. And we found that the first bending mode of the slide was ruling the vibration characteristics of the press.

• Transactions of Materials Processing
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• v.25 no.4
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• pp.268-274
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• 2016

In the automotive seat industry, the use of a fine blanking press is important for manufacturing of high precision products. Among them, a gear part which is a main component of an automotive seat recliner is generally manufactured by fine blanking press. However, the use of conventional mechanical press has been increasing in manufacture of gear part because of low productivity of fine blanking press. In this study, new forming process is suggested to fabricate the gear part with high precision by using mechanical press. The effect of flow restriction die (FRD) which has the restriction of blank edge on dimensional accuracy is investigated by FE-analysis. FE-analysis results for different conditions of FRD indicated that FRD has high dimensional accuracy with the lowest roll-over and the highest perpendicularity of gear part. After application to fabrication of the gear part using mechanical press, the measured dimensional characteristic was compared with the required specification of final product. In addition, results of the performance test showed that the product fabricated by developed process satisfied the required strength and durability. The results show that the suggested forming process by using FRD and mechanical press can replace fine blanking on the viewpoint of dimensional accuracy and productivity.

• Korean Journal of Applied Biomechanics
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• v.16 no.4
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• pp.189-194
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• 2006

The purpose of this study was to identify the relationship of one repetition maximum between flat bench press exercise and incline bench press exercise, and so 40 male students of U-university were sampled purposedly, who were skilled in flat bench press and incline bench press exercises. After measuring lRM of each exercise by free barbell weight, the correlation analysis and the simple regression analysis were examined by using SPSS 120 at a significance level .05. The conclusions were as follows; Firstly, it was identified that 1RM of flat bench press exercise and incline bench press exercise were $89.2{\pm}25.9kg$, $67.1{\pm}22.1kg$ respectively, and the coefficient of correlation between two variables was 0.969, so the relationship was positive correlation. Secondly, it was identified that the regression equation predicted 1RM of incline bench press exercise was significant actually and statistically, so it was expressed that the equation was -6.648 + 0.827 (1RM of flat bench press exercise).

• Journal of the Korean Society for Precision Engineering
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• v.33 no.8
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• pp.623-628
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• 2016

This article describes the determination of the dynamic stability for a heavy press, particularly considering rotational speed. A finite element model of the driving parts for the heavy press was generated. We also applied boundary conditions and dynamic loads considering the driving conditions. Modal analysis was conducted using the finite element construction model. Therefore, no resonance was identified with the comparison between the results of the modal analysis and vibration excitation frequency by the gear tooth. In addition, the stress distribution of the driving parts for press was determined using transient analysis. As compared to the yield strength of the material, the dynamic stability the heavy press was confirmed.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.10a
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• pp.291-292
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• 2012