• Title/Summary/Keyword: precision motion control

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Implementation of Fuzzy Self-Tuning PID and Feed-Forward Design for High-Performance Motion Control System

  • Thinh, Ngo Ha Quang;Kim, Won-Ho
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.14 no.2
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    • pp.136-144
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    • 2014
  • The existing conventional motion controller does not perform well in the presence of nonlinear properties, uncertain factors, and servo lag phenomena of industrial actuators. Hence, a feasible and effective fuzzy self-tuning proportional integral derivative (PID) and feed-forward control scheme is introduced to overcome these problems. In this design, a fuzzy tuner is used to tune the PID parameters resulting in the rejection of the disturbance, which achieves better performance. Then, both velocity and acceleration feed-forward units are added to considerably reduce the tracking error due to servo lag. To verify the capability and effectiveness of the proposed control scheme, the hardware configuration includes digital signal processing (DSP) which plays the main role, dual-port RAM (DPRAM) to guarantee rapid and reliable communication with the host, field-programmable gate array (FPGA) to handle the task of the address decoder and receive the feed-back encoder signal, and several peripheral logic circuits. The results from the experiments show that the proposed motion controller has a smooth profile, with high tracking precision and real-time performance, which are applicable in various manufacturing fields.

Characteristics Comparison of Motion Controllers through Experiments (실험을 통한 모션제어기의 특성비교)

  • Jung, Seung-Hyun;Wang, Jun;Han, Chang-Wook;Park, Jung-Il
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.11
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    • pp.1094-1102
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    • 2008
  • Through the motion control experiment using Industrial Emulator(Model 220 by ECP), the performance comparison of three kinds of controllers such as PID, RIC and LQR was carried out. It was shown that RIC has the best performance in the presence of disturbances such as step one, sinusoidal one and Coulomb friction for the rigid body. LQR using feedback state variables has the best tracking performance far the flexible body. The performance of PID controller is low compared to other controllers, but the design process is simple. The most advanced controller is LQR. In order to attenuate disturbance, an additional state observer should be used to estimate it, making more complex control system. RIC lies between PID and LQR in view of complexity of design. Even though RIC is not complicated, it has good disturbance rejection ability and less tracking error. By considering these aspects, the RIC is suggested as high precision controller to be used in motion control system.

Design and Implementation for Motion Control System with Precise Driving Mechanism (정밀구동메커니즘 적용 모션제어시스템 설계 및 구현)

  • Lee, Sang-Kyung;Lee, Jun-Yeong;Choi, Yun-Seok;Park, Hong Bea
    • IEMEK Journal of Embedded Systems and Applications
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    • v.8 no.3
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    • pp.129-136
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    • 2013
  • In this paper, a motion control system based on 2-axis gimbal system is designed and implemented to drive a high speed and precision. The proposed system consists of the RS-422 interface, 2-axis gimbal platform, servo control unit integrated with a high speed DSP chip-set, servo amplifier unit, potentiometer sensor unit, and resolver sensor unit. The servo control unit using the high speed DSP firmware is designed to get a fast response without an overshoot with step input and a RMS error of low probability with ramp input. The servo amplifier unit using a voltage control is designed to resolve the zero-crossing distortion for precise motion. To verify the performance and stability of the implemented system, experiments are performed through a measurement of the time and frequency domain response in a laboratory environment by using a PXI(PCI eXtentions for Instrumentation).

A New Mode Switching Control for Fast Settling and High Precision Positioning (고속 세틀링과 고정밀 위치 제어를 위한 모드 변경 제어 기법)

  • Kim, Jung-Jae;Choi, Young-Man;Kim, Ki-Hyun;Gweon, Dae-Gab;Hong, Dong-Pyo
    • Journal of the Semiconductor & Display Technology
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    • v.5 no.4 s.17
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    • pp.1-4
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    • 2006
  • Recently, with rapid development of digital media like semiconductor and large flat panel display, the manufacturing equipment is required to have high precision over large travel range. Moreover it should have high product throughput. To achieve high product throughput, a controller should perform fast point-to-point motion and high precision positioning after settling in spite of external disturbances or residual vibrations. We proposed a new mode switching control algorithm with an application to dual stage for long range and high precision positioning. The proposed algorithm uses a proximate time-optimal servomechanism for the fast settling and a time-delay controller for the high precision positioning. Experimental results show that the proposed method enables smooth mode switching and improves the settling time and the precision accuracy after settling by over than 33% and 45%, respectively.

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Development of Micro-EDM Machine for Microshaft and Microhole Machining (미소 축.구멍 가공용 미세 방전 가공기의 개발)

  • 김규만;김보현;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.1075-1079
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    • 1995
  • It is difficult to machine microparts, such as microshaft and microholes, by conventional machining. Such micropart can be easily machined by EDM because it's machining force is very low. In micro-EDM, the precise electrode movement and discharge energy control are important. Therefore, high precision motion stage and EDM device with high performance is necessary. In this research, a new EDM machine was developed and microshaft and microhole, with various shape and size, was machined.

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Duty Ratio-Displacement Model in PWM Control of Voice Coil Actuator (보이스 코일 액츄에이터의 PWM 제어에서 듀티비-변위 모델 연구)

  • Hwang, Jin-Dong;Kwak, Yong-Kil;Kim, Ju-Hyun;Kim, Sun-Ho;Ahn, Jung-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.2
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    • pp.59-66
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    • 2007
  • Voice coil actuator is used linear motion system that requires precision positioning control. In order to control precision positioning of voice coil actuator, relation model between duty ratio and moving displacement of voice coil actuator is needed. This paper present a duty ratio - displacement model in PWM control of voice coil actuator. Transfer function of voice coil actuator is obtained by combining voice coil motor's equation of motion with the equation of circuit and characteristic of voice coil motor. Consider to initial condition of velocity and current, transfer function is transformed mathematical model. The induced model can predict output displacement, velocity and current according to duty ratio and amplitude. The model is verified by experimental tests such as velocity and displacement response of voice coil motor. Simulated results have tracking errors of less than 10 percent of experimental results.

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Simultaneous precision positioning and vibration suppression of reciprocating flexible manipulators

  • Ma, Kougen;Ghasemi-Nejhad, Mehrdad N.
    • Smart Structures and Systems
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    • v.1 no.1
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    • pp.13-27
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    • 2005
  • Simultaneous precision positioning and vibration suppression of a reciprocating flexible manipulator is investigated in this paper. The flexible manipulator is driven by a multifunctional active strut with fuzzy logic controllers. The multifunctional active strut is a combination of a motor assembly and a piezoelectric stack actuator to simultaneously provide precision positioning and wide frequency bandwidth vibration suppression capabilities. First, the multifunctional active strut and the flexible manipulator are introduced, and their dynamic models are derived. A control strategy is then proposed, which includes a position controller and a vibration controller to achieve simultaneous precision positioning and vibration suppression of the flexible manipulator. Next, fuzzy logic control approach is presented to design a fuzzy logic position controller and a fuzzy logic vibration controller. Finally, experiments are conducted for the fuzzy logic controllers and the experimental results are compared with those from a PID control scheme consisting of a PID position controller and a PID vibration control. The comparison indicates that the fuzzy logic controller can easily handle the non-linearity in the strut and provide higher position accuracy and better vibration reduction with less control power consumption.

Attitude Control of Agile Spacecraft Using Momentum Exchange Devices

  • Lee, Hyun-Jae;Cho, Shin-Je;Bang, Hyo-Choong
    • International Journal of Aeronautical and Space Sciences
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    • v.7 no.2
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    • pp.14-25
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    • 2006
  • This paper is focused on designing an implementable control law to perform spacecraft various missions using momentum exchange devices such as reaction wheels(RWs) and control moment gyros(CMGs). A compact equation of motion of a spacecraft installed with various momentum exchange devices is derived in this paper. A hybrid control law is proposed for precision attitude control of agile spacecraft. The control law proposed in this paper allocates control torque to the CMGs and the RWs adequately to satisfy the precision attitude control and large angle maneuver simultaneously. The saturation problem of reaction wheels and the singularity problem of control moment gyros are considered. The problems are successfully resolved by using the proposed hybrid closed loop control law. Finally, the proposed hybrid control law is demonstrated by numerical simulations.

Design of a Humanoid Robot Hand by Mimicking Human Hand's Motion and Appearance (인간손의 동작과 모양을 모방한 휴머노이드 로봇손 설계)

  • Ahn, Sang-Ik;Oh, Yong-Hwan;Kwon, Sang-Joo
    • Journal of Institute of Control, Robotics and Systems
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    • v.14 no.1
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    • pp.62-69
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    • 2008
  • A specialized anthropomorphic robot hand which can be attached to the biped humanoid robot MAHRU-R in KIST, has been developed. This built-in type hand consists of three fingers and a thumb with total four DOF(Degrees of Freedom) where the finger mechanism is well designed for grasping typical objects stably in human's daily activities such as sphere and cylinder shaped objects. The restriction of possible motions and the limitation of grasping objects arising from the reduction of DOF can be overcome by reflecting a typical human finger's motion profile to the design procedure. As a result, the developed hand can imitate not only human hand's shape but also its motion in a compact and efficient manner. Also this novel robot hand can perform various human hand gestures naturally and grasp normal objects with both power and precision grasping capability.

An Iterative Learning Control for the Precision Improvement of a CNC Machining center (CNC 머시닝센터의 정밀도 향상을 위한 반복학습제어)

  • 최종호;유경열;장태정
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.38-44
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    • 1995
  • We made a counter to measure the output of motor encoders for the motion error analysis of a CNC machining center, and have measured the dynamic characteristics and the position errors experimentally. Especially, we measured the radius errors for different feedrates and different radii when the CNC machining center performed a circular interpolation. We have also used an iterative learning method to reduce the radius errors and stick motion errors generated by the CNC machining center performing a circular interpolation. The results show that the proposed learning scheme can reduce the radius error and stick motion error significantly. The reduction of errors becomes more pronounced for higher feedrate and smaller radius.