• Title/Summary/Keyword: precast-concrete construction

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Evaluation of Stiffness Structure and Grouting Efficiency beneath the Precast Slab Track by Elastic Wave Tests (탄성파시험에 의한 프리캐스트 슬래브궤도의 강성구조와 충전성능 평가)

  • Lee, Il-Wha;Joh, Sung-Ho;Jang, Seung-Yup;Kang, Youn-Suk;Han, Sung-Woo
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1303-1308
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    • 2007
  • Recently, precast concrete tracks are replacing ballast track for efficient and economic maintenance of track. Precast concrete railroad tracks are manufactured in factory, and transported to railroad construction site for installation. Therefore, quality of precast concrete track itself should be sufficiently good. On the contrary to the convenient manufacturing of precast concrete track, the installation of a precast concrete track requires careful steps. Typically, a precast concrete track is placed on an approximately 15-cm thick lean concrete layer. A mortar is filled between lean concrete layer and precast concrete track to adjust the sloping angle of a precast concrete track for a safe train operation at a curvy section. Then, the use of filled mortarproduces a void underneath a precast concrete track, which is harmful to structural safety of a precast concrete track undercyclic loading. Therefore, it is essential to make sure that there is no void left beneath a precast concrete track after mortar filling. In the continuous resonance method, the amplitude of frequency response measured using an instrumented hammer and an accelerometer is plotted against a pseudo-depth, which is half of the wave velocity divided by frequency. The frequency response functions are measured at consecutive measurement locations, 6-cm interval between measurement points, and then combined together to generate a 2-D plot of frequency response. The sections with strong reflections or large amplitude of frequency response are suspicious areas with internal voids and unfilled areas. The 2-D frequency response plot was efficient in locating problematic sections just by examining the color shade of a visualized plot in 2-D format. Some of the problematic sections were drilled to make a visual inspection of mortar filling. The visual image of interface between mortar and precast concrete track was verified using the validity of the continuous resonance technique adopted in this research.

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An Experimental Study on Structural Behavior of Half Slab Reinforced by Truss Mesh (트러서메쉬 보강 하프 슬래브의 구조적 거동에 관한 실험적 연구)

  • Ko, Man-Young;Kim, Yong-Boo;Park, Hyun-Soo;Chung, Lan
    • Magazine of the Korea Concrete Institute
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    • v.7 no.4
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    • pp.119-128
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    • 1995
  • This paper summarizes experimental results for studying feasibility and structural behavior of' a half slab which is getting popularity in recent building construction in favour of the savings in manpower, coats, and construction period. 17 specimens were tested to investigate and analyze the flexural strength of precast concrete slab, half slab, and half slab-wall joint. The primary variables of the testing program were: thickness of precast concrete slab, truss mesh shape, and type of loadings. Test results show that the flexural strength of precast concrete slab in reverse loading is lower than the design strength, but the flexural strength of precast concrete slab, half slab and half slab-wall joint in direct loading is higher than the design srength. No horizontal cracks were found in the connection between insitu concrete and precast concrete slab. The flexural strength of half slab and half slab-wall joint was the same as that of reinforced concrete members. This study concludes that there will not be any structural problem in using a half slab reinforced by truss mesh if props spacing of 2.0m-2.5m, cleanness, and rough finishing between precast concrete and insitu concrete slab are kept.

Design of Prestress for prefabricated bridge piers (조립식 교각의 프리스트레스 설계)

  • Kim, Hyun-Ho;Shim, Chang-Su;Chang, Chul-Hun;Kim, Cheol-Hwan;An, Dong-Geun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.225-228
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    • 2006
  • Fast construction of bridge structures is a new trend of bridge design. Accelerated bridge construction includes the construction of superstructures and substructures. In order to reduce the construction time for substructures, precast prestressed bridge piers are increasingly applied in other countries. One of the main concern in the design of precast piers is the determination of the axial prestress forces. The behavior of the piers should be investigated under service loadings and ultimate conditions. In this paper, the magnitude of prestress is calculated to control the stress at the joint of precast piers. Considering long-term behavior of prestressed piers, P-M diagrams for precast piers are obtained to verify the ultimate behavior of the piers. Based on these studies, precast piers are applied to the light-railway bridge piers.

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A study on design development and construction application of precast concrete modular house (프리캐스트 콘크리트 모듈러 단독주택 설계 개발 및 시공 적용에 관한 연구)

  • Seo, Dong-Won;Jeon, Sang-Hoon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.230-231
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    • 2021
  • In this study, Dr. Bae Kyu-woong of the Korea Institute of Construction Technology developed a concrete module that was lightweighted to 1700kN with KC modules and met housing performance standards. It solves Construction lifts problem that was the limit of the PC module, and is an innovative model that greatly improves Construction period and economics with boxed modules, and is manufactured in the factory by extruded molding in vibration, noise, fireproofing standards, etc., and has the advantage of excellent precision and high strength. Therefore, if the framing house of a precast concretecan only be standardized in construction, its potential for growth will be endless. To do this, standardization, standardization, and modularization of the design are essential.

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An Experimental Study for the Structural Behavior of the Precast Prestressed Concrete Columns (프리캐스트 콘크리트 교각의 구조거동에 관한 실험적 연구)

  • Choi, Seung-Won;Shin, Hyun-Mok;Lee, Jae-Hoon;Oh, Byung-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05a
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    • pp.146-149
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    • 2006
  • In many previous studies, a prestressed concrete column has a larger flexural strength, shear strength and restoring force than a RC column. Recently, a precast prestressed concrete column is rising up a very rational column structure in that a economic aspect. In a precast prestressed concrete column, it makes in a factory. So, it needs a small construction site and acquires a higher durability than a cast in place concrete column. Seven precast concrete columns were tested under a constant axial load and a cyclically reversed horizontal load to investigate the performance. It is designed with a hollow section and consisted of 4 segments. The main variables of the test were a amount of prestressed, a type of joints and a boding type of strands. The test results show that the performance of a precast prestressed concrete column; failure mode, maximum load, energy dissipation and stiffness degradation.

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Crack control of precast deck loop joint using high strength concrete

  • Shim, Changsu;Lee, Chi dong;Ji, Sung-woong
    • Advances in concrete construction
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    • v.6 no.5
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    • pp.527-543
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    • 2018
  • Crack control of precast members is crucial for durability. However, there is no clear provision to check the crack width of precast joints. This study presents an experimental investigation of loop joint details for use in a precast bridge deck system. High strength concrete of 130 MPa was chosen for durability and closer joint spacing. Static tests were conducted to investigate the cracking and ultimate behavior of test specimens. The experimental results indicate that current design codes provide reasonable estimation of the flexural strength and cracking load of precast elements with loop joint of high strength concrete. However, the crack width control of the loop joints with high strength concrete by the current design practices was not appropriate. Some recommendations to improve crack control of the loop joint were derived.

Experimental Study on Strengthening Transverse Joints between Precast Concrete Slabs

  • Park, Jong-Jin;Cheung, Jin-Hwan;Shin, Su-Bong
    • KCI Concrete Journal
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    • v.12 no.2
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    • pp.45-54
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    • 2000
  • Precast R.C. slabs are being used widely for the construction of bridge structures due to their simplicity in construction processes. However, one of the disadvantages in precast R.C. slabs is the existence of transverse joints between two precast slabs. The transverse joints are structurally fragile and the task of strengthening the joints is difficult one due to their structural discontinuity. The aim of this study was to improve the behavior of transverse joints between precast R.C. slabs by introducing prestress with external cables. Three steel-concrete composite bridge specimens, which were prestressed with the external cables anchored on steel girders, were fabricated in the laboratory. Both pretension and post-tension methods were applied to introduce prestressing on the concrete slab with a straight tendon arrangement. Static tests were conducted at service load and ultimate load test was performed to evaluate punching shear capacity of the transverse joint. In this paper, two prestressing methods were tested and their effects were evaluated with respect to the elastic behavior and ultimate loading capacity of the transverse joints.

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Optimum Slab-Lifting Positions for Precast Concrete Pavement Construction (프리캐스트 콘크리트 포장 시공 시 최적 슬래브 리프팅 위치)

  • Kim, Seong-Min;Cho, Byoung-Hooi;Han, Seung-Hwan
    • International Journal of Highway Engineering
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    • v.9 no.2 s.32
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    • pp.27-37
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    • 2007
  • This research was conducted to determine the optimum lifting positions on precast concrete slabs for precast concrete pavement construction, based on the analysis of concrete stress distribution under various lifting conditions. To analyze stresses in concrete slabs, the finite element method was implemented and a numerical model of the precast slab that was going to be used in the experimental construction was developed. Changes in the stress distribution due to the lifting angle were investigated because slab lifting is not always performed in the perpendicular direction to the slab surface. In addition, the effect of the lifting level, the distance between the neutral axis of the slab and the lifting point, on the stress distribution was investigated since the lifting point is not always at the neutral axis of the slab. To consider the actual steel design of the precast slab, the effect of the reinforcement near the lifting point was also investigated. From this study, the optimum lifting positions of the precast slabs were determined according to the lifting angle and level, and the results were compared with the lifting positions used in the PCI standards.

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Cost optimization of segmental precast concrete bridges superstructure using genetic algorithm

  • Ghiamat, R.;Madhkhan, M.;Bakhshpoori, T.
    • Structural Engineering and Mechanics
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    • v.72 no.4
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    • pp.503-512
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    • 2019
  • The construction of segmental precast concrete bridge is an increase due to its superior performance and economic advantages. This type of bridge is appropriate for spans within 30 to 150 m (100 to 500 ft), known as mega-projects and the design optimization would lead to considerable economic benefits. A box-girder cross section superstructure of balanced cantilever construction method is assessed here. The depth of cross section, (variable along the span linearly), bottom flange thickness, and the count of strands are considered as design variables. The optimum design is characterized by geometry, serviceability, ductility, and ultimate limit states specified by AASHTO. Genetic algorithm (GA) is applied in two fronts: as to the saving in construction cost 8% and as to concrete volume 6%. The sensitivity analysis is run by considering different parameters like span/depth ratio, relation between superstructure cost, span length and concrete compressive strength.

Fabrication and Constructability of a General-Purpose Manufactured Precast Concrete Double Wall (범용 생산설비를 활용한 PC 더블월 제작 및 시공성에 관한 연구)

  • Park, Soon-Jeon
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.4
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    • pp.465-476
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    • 2023
  • This study introduces the development of a precast concrete double-wall, applicable to basement construction in apartment buildings. Unlike traditional precast concrete double walls, the developed double-wall doesn't require specialized manufacturing equipment such as a lathe. The constructability of these advanced technologies was validated through a full-scale mock-up test using the precast concrete double wall. The test specimens were constructed to represent a structural wall with a thickness of 250mm. It was observed that the quality of the in-situ concrete, filled between two single panels of 110mm thickness each, was excellent. The construction efficiency of the developed double-wall system for basement construction in an apartment building was also examined. Expert interviews about installation times of precast concrete elements were conducted to evaluate the speed of the basement floor's installation. The results showed that installation of precast concrete elements, including the proposed double walls, could be completed within 20 to 29 days for a basement in an apartment building. This indicates a three-fold increase in construction efficiency compared to traditional methods relying on in-situ casting.