• Title/Summary/Keyword: precast concrete design and engineering

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A Stress Transfer Length of Pre-tensioned Members Using Ultra High Performance Concrete (초고성능 콘크리트 프리텐션부재의 응력전달길이)

  • Kim, Jee-Sang;Choi, Dong-Hun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.336-341
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    • 2018
  • The prestressing force introduced to the tendon in pretensioned concrete members is transferred by direct bond between tendon and concrete, which requires a proper estimation of stress transfer length. The use of pretensiond and/or precast members with UHPC (Ultra High Performance Concrete) may give many advantages in quality control. This paper presents an experiment to estimate the stress transfer length of UHPC for various compressive strength levels of UHPC, cover depths, diameters of tendons and tensioning forces. According to the result of this experiment, the stress transfer length of UHPC member is much reduced comparing that of normal strength concrete. The reduction in stress transfer length of UHPC may come from the high bond strength capacity of UHPC. The transfer lengths obtained from this experiment are compared to those in current design code and a new formula is proposed.

Setting Shrinkage, Coefficient of Thermal Expansion, and Elastic Modulus of UP-MMA Based Polymer Concrete (UP-MMA 폴리머 콘크리트의 경화수축, 열팽창계수 및 탄성계수)

  • Yeon, Kyu-Seok;Yeon, Jung-Heum
    • Journal of the Korea Concrete Institute
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    • v.24 no.4
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    • pp.491-498
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    • 2012
  • This study examines setting shrinkage, coefficient of thermal expansion, and elastic modulus of unsaturated polyester( UP)-methyl methacrylate(MMA) polymer concrete, which is generally used for repair of portland cement concrete pavement and manufacturing of precast products. In this study, a series of laboratory test were conducted with variables such as UP-MMA ratio, shrinkage reducing agent (SRA) content, and test temperature. The results showed that the setting shrinkage ranged from 29.2 to $82.6{\times}10^{-4}$, which was significantly affected by test temperature. Moreover, the findings revealed that the coefficient of thermal expansion, elastic modulus and ultimate strain of UP-MMA based polymer concrete ranged from 21.6 to $31.2{\times}10^{-6}/^{\circ}C$, 2.8 to $3.3{\times}10^4$ MPa, and 0.00381 to 0.00418, respectively. The results of this study will be used as important data for design and application of UP-MMA based polymer concrete.

Seismic performance of prefabricated bridge columns with combination of continuous mild reinforcements and partially unbonded tendons

  • Koem, Chandara;Shim, Chang-Su;Park, Sung-Jun
    • Smart Structures and Systems
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    • v.17 no.4
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    • pp.541-557
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    • 2016
  • Prefabricated bridge substructures provide new possibility for designers in terms of efficiency of creativity, fast construction, geometry control and cost. Even though prefabricated bridge columns are widely adopted as a substructure system in the bridge construction project recently, lack of deeper understanding of the seismic behavior of prefabricated bridge substructures cause much concern on their performance in high seismic zones. In this paper, experimental research works are presented to verify enhanced design concepts of prefabricated bridge piers. Integration of precast segments was done with continuity of axial prestressing tendons and mild reinforcing bars throughout the construction joints. Cyclic tests were conducted to investigate the effects of the design parameters on seismic performance. An analytical method for moment-curvature analysis of prefabricated bridge columns is conducted in this study. The method is validated through comparison with experimental results and the fiber model analysis. A parametric study is conducted to observe the seismic behavior of prefabricated bridge columns using the analytical study based on strain compatibility method. The effects of continuity of axial steel and tendon, and initial prestressing level on the load-displacement response characteristics, i.e., the strain of axial mild steels and posttensioned tendon at fracture and concrete crushing strain at the extreme compression fiber are investigated. The analytical study shows the layout of axial mild steels and posttensioned tendons in this experiment is the optimized arrangement for seismic performance.

Web-shear capacity of prestressed hollow-core slab unit with consideration on the minimum shear reinforcement requirement

  • Lee, Deuck Hang;Park, Min-Kook;Oh, Jae-Yuel;Kim, Kang Su;Im, Ju-Hyeuk;Seo, Soo-Yeon
    • Computers and Concrete
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    • v.14 no.3
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    • pp.211-231
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    • 2014
  • Prestressed hollow-core slabs (HCS) are widely used for modern lightweight precast floor structures because they are cost-efficient by reducing materials, and have excellent flexural strength and stiffness by using prestressing tendons, compared to reinforced concrete (RC) floor system. According to the recently revised ACI318-08, the web-shear capacity of HCS members exceeding 315 mm in depth without the minimum shear reinforcement should be reduced by half. It is, however, difficult to provide shear reinforcement in HCS members produced by the extrusion method due to their unique concrete casting methods, and thus, their shear design is significantly affected by the minimum shear reinforcement provision in ACI318-08. In this study, a large number of shear test data on HCS members has been collected and analyzed to examine their web-shear capacity with consideration on the minimum shear reinforcement requirement in ACI318-08. The analysis results indicates that the minimum shear reinforcement requirement for deep HCS members are too severe, and that the web-shear strength equation in ACI318-08 does not provide good estimation of shear strengths for HCS members. Thus, in this paper, a rational web-shear strength equation for HCS members was derived in a simple manner, which provides a consistent margin of safety on shear strength for the HCS members up to 500 mm deep. More shear test data would be required to apply the proposed shear strength equation for the HCS members over 500 mm in depth though.

Micro-silica Mixed Aqua-epoxy for Concrete Module Connection in Water : Part 1 - Material Development and Evaluation (해상 프리캐스트 콘크리트 부유체 모듈 가접합을 위한 마이크로 실리카 혼입 수중용 에폭시 접합 성능 검토 : Part 1 - 재료 개발 및 성능 검토)

  • Choi, Jin-Won;Kim, Young-Jun;You, Young-Jun;Kwon, Seung-Jun;Kim, Jang-Ho Jay
    • Journal of the Korea Concrete Institute
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    • v.27 no.1
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    • pp.21-28
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    • 2015
  • Recent studies on concrete floating structure development focused on connection system of concrete modules. Precast concrete modules are designed to be attached by prestressing in the water, exposing the structure to the loads from water and making the construction difficult. Therefore, a development of bond material became a key issue in successful connection of floating concrete modules. In this study, micro-silica mixed aqua epoxy (MSAE) is developed for the task. Existing primer aqua epoxy, originally used as a bond material for the retrofit of concrete structures using fiber reinforced polymers, is evaluated to find the optimum micro-silica added mix proportion. Micro-silica of 0~4 volume % was mixed in standard mixture of aqua epoxy. Then, the material property tests were performed to study the effect of micro-silica in aqua epoxy by controlling the epoxy silane proportion by 0, ${\pm}5$, ${\pm}10%$. The optimum mix design of MSAE was derived based on the test results. The MSAE was used to connect concrete module specimens with the epoxy thickness variation of 5, 10, and 20mm. Then, 3-point loading test was performed to verify the bond capacity of MSAE. The results show that MSAE improves the bond capacity of concrete module.

Application of Grouting of the Sea-Crossing Bridge Foundation in Busan-Geoje Fixed Link (부산~거제간 연결도로 해상교량기초 그라우팅 시공사례 연구)

  • Park, Chung-Whan;Jeong, Sang-Kyoon;Jeong, Gyeong-Hwan;Shin, Min-Sik;Park, Chan-Woo;Kwon, Jin-Wook
    • Proceedings of the Korean Geotechical Society Conference
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    • 2007.09a
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    • pp.665-678
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    • 2007
  • It was applied the grouting method to fill densely the space between the bottom of the caisson and the ground with the grout mixture mixed with anti-washout admixture after locating accurately the precast caisson on three concrete landing pads but it is far different from a costly conventional method, which place concrete to build the foundation of reinforcement concrete on the spot after excavating inside of the temporary coffering wall for the bridge foundation in the sea. To verify the grouting method in advance, the full-scale trial test was performed twice on the land. After confirming the fluidity of material for the injection and some possible problems during construction and then enhancing the original design, the main process is ongoing and it has been finished 12 spots until now. The purpose of this study is to introduces for the first time in Korea the grouting method including the automatic and the manual monitoring process applied to, based on the main process of the caisson foundation finished already in the site. In a similar construction it is sincerely expected to be referred to in the future.

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An Experimental Study on the Structural Performance of Horizontally Curved Precast PSC Girder (프리캐스트 곡선 PSC 거더의 구조 성능에 관한 실험연구)

  • Lee, Doo Sung;Choi, Woo Suk;Kim, Tae Kyun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.4
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    • pp.747-757
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    • 2015
  • The main purpose of this study is to investigate the static behavior of a horizontally curved prestressed concrete (PSC) girder. A 30m long full-scale curved PSC girder with 80.0m radius is fabricated by a portable curved form system. Deflections and concrete strains at the middle of span were measured. The obtained experimental results have been compared to those from F.E.A. analysis. When a initial crack developed, the applied load was 1.3 times the service design load and the vertical deflection at the middle of span satisfied the requirement for a live load state according to the Korea Bridge Design Specifications (2010). Also, the ductility of the full scale specimen satisfied the limit in the Specifications (2010). To verify the experimental results, a numerical F.E. analysis was carried and confirmed that the data were similar with results from the test above. The horizontally curved PSC girder fabricated on site was found to have enough strength for safety under and after construction.

Flexural Stiffness Effects on Constant Depth PC Segmental Bridge Constructed by Free Cantilever Method (균일한 단면 높이를 갖고 FCM 공법으로 시공되는 PC 세그멘탈교량의 거동에 대한 휨강성의 영향)

  • Lee, Jae Hoon;Lee, Myeong Jae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.5
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    • pp.1-11
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    • 1993
  • Precast/Prestressed concrete segmental bridges with moderate range of span length normally have a constant section height for economic segment manufacturing. Inside sectional dimension is often controlled for design of non-prismatic section between supports when variable stiffness is required. It is usual, in the preliminary design stage, to adopt trial bridge sections by past experience or by approximately estimated member forces. Three bridge models of different member stiffness have been selected to investigate flexural stiffness effects on member forces for preliminary design stage. The selected bridge stiffness has been determined by the flexibility index from review of the practically usable sections.

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Effects of traffic-induced vibrations on bridge-mounted overhead sign structures

  • Kim, Janghwan;Kang, Jun Won;Jung, Hieyoung;Pack, Seung-woo
    • Structural Engineering and Mechanics
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    • v.55 no.2
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    • pp.365-377
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    • 2015
  • Large-amplitude vibration of overhead sign structures can cause unfavorable psychological responses in motorists, interfere with readability of the signs, and lead to fatigue cracking in the sign structures. Field experience in Texas suggests that an overhead sign structure can vibrate excessively when supported within the span of a highway bridge instead of at a bent. This study used finite element modeling to analyze the dynamic displacement response of three hypothetical sign structures subjected to truck-passage-induced vertical oscillations recorded for the girders from four actual bridges. The modeled sign bridge structures included several span lengths based on standard design practices in Texas and were mounted on precast concrete I-girder bridges. Results revealed that resonance with bridge girder vertical vibrations can amplify the dynamic displacement of sign structures, and a specific range of frequency ratios subject to undesirable amplification was identified. Based on these findings, it is suggested that this type of sign structure be located at a bridge bent if its vertical motion frequency is within the identified range of bridge structure excitation frequencies. Several alternatives are investigated for cases where this is not possible, including increasing sign structure stiffness, reducing sign mass, and installing mechanical dampers.

Seismic fragility curves for a concrete bridge using structural health monitoring and digital twins

  • Rojas-Mercedes, Norberto;Erazo, Kalil;Di Sarno, Luigi
    • Earthquakes and Structures
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    • v.22 no.5
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    • pp.503-515
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    • 2022
  • This paper presents the development of seismic fragility curves for a precast reinforced concrete bridge instrumented with a structural health monitoring (SHM) system. The bridge is located near an active seismic fault in the Dominican Republic (DR) and provides the only access to several local communities in the aftermath of a potential damaging earthquake; moreover, the sample bridge was designed with outdated building codes and uses structural detailing not adequate for structures in seismic regions. The bridge was instrumented with an SHM system to extract information about its state of structural integrity and estimate its seismic performance. The data obtained from the SHM system is integrated with structural models to develop a set of fragility curves to be used as a quantitative measure of the expected damage; the fragility curves provide an estimate of the probability that the structure will exceed different damage limit states as a function of an earthquake intensity measure. To obtain the fragility curves a digital twin of the bridge is developed combining a computational finite element model and the information extracted from the SHM system. The digital twin is used as a response prediction tool that minimizes modeling uncertainty, significantly improving the predicting capability of the model and the accuracy of the fragility curves. The digital twin was used to perform a nonlinear incremental dynamic analysis (IDA) with selected ground motions that are consistent with the seismic fault and site characteristics. The fragility curves show that for the maximum expected acceleration (with a 2% probability of exceedance in 50 years) the structure has a 62% probability of undergoing extensive damage. This is the first study presenting fragility curves for civil infrastructure in the DR and the proposed methodology can be extended to other structures to support disaster mitigation and post-disaster decision-making strategies.