• 제목/요약/키워드: pre-strain

검색결과 420건 처리시간 0.024초

선조질강 소재의 단조공정 측면에서의 특징 (Characteristics of Pre-Heat Treated Steel for Application to Forging)

  • 엄재근;이추실;장성민;안순태;손요헌;현성운;김혁;윤덕계;전만수
    • 소성∙가공
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    • 제18권6호
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    • pp.453-457
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

선조질강 소재의 단조공정 측면에서의 특징 (Characteristics of Pre-Heat Treated Steel for Application to Forging)

  • 엄재근;이추실;장성민;안순태;손요헌;현성운;김혁;윤덕재;전만수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.48-51
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

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Experimental investigation on bolted rock mass under static-dynamic coupled loading

  • Qiu, Pengqi;Wang, Jun;Ning, Jianguo;Shi, Xinshuai;Hu, Shanchao
    • Geomechanics and Engineering
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    • 제29권2호
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    • pp.99-111
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    • 2022
  • Instability of bolted rock mass has been a major hazard in the underground coal mining industry for decades. Developing effective support guidelines requires understanding of complex bolted rock mass failure mechanisms. In this study, the dynamic failure behavior, mechanical behavior, and energy evolution of a laboratory-scale bolted specimens is studied by conducting laboratory static-dynamic coupled loading tests. The results showed that: (1) Under static-dynamic coupled loading, the stress-strain curve of the bolted rock mass has a significant impact velocity (strain rate) correlation, and the stress-strain curve shows rebound characteristics after the peak; (2) There is a critical strain rate in a rock mass under static-dynamic coupled loading, and it decreases exponentially with increasing pre-static load level. Bolting can significantly improve the critical strain rate of a rock mass; (3) Compared with a no-bolt rock mass, the dissipation energy ratio of the bolted rock mass decreases exponentially with increasing pre-static load level, the ultimate dynamic impact energy and dissipation energy of the bolted rock mass increase significantly, and the increasing index of the ratio of dissipation energy increases linearly with the pre-static load; (4) Based on laboratory testing and on-site microseismic and stress monitoring, a design method is proposed for a roadway bolt support against dynamic load disturbance, which provides guidance for the design of deep underground roadway anchorage supports. The research results provide new ideas for explaining the failure behavior of anchorage supports and adopting reasonable design and construction practices.

Dynamic mechanical analysis of silicone rubber reinforced with multi-walled carbon nanotubes

  • Li, Rui;Sun, L.Z.
    • Interaction and multiscale mechanics
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    • 제4권3호
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    • pp.239-245
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    • 2011
  • The dynamic mechanical behavior of silicone rubber reinforced with multi-walled carbon nanotubes (MWCNTs) has been investigated in this study. The MWCNT-reinforced nanocomposites are tested in compression mode through dynamic mechanical analysis (DMA). Multiple effects including MWCNT loading, testing frequency, dynamic strain amplitude, and pre-strain level are taken into consideration. Results show that, by adding 5 wt% of MWCNTs, the dynamic stiffness and damping coefficient of the silicone rubber are significantly enhanced. It is further observed that the dynamic mechanical properties of the nanocomposites are sensitive to dynamic strain amplitude but only slightly affected by pre-strains.

TiNi/Al 6061 형상기억 복합재료의 강도해석 모듈 개발 (Development of Strength Analysis Modules for TiNi/Al 6061 Shape Memory Alloy)

  • 이동화;박영철;박동성;이규창
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.692-696
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    • 2001
  • Thermo-mechanical behavior and mechanical properties of intelligent polymer matrix composite with SMA fiber are experimentally studied. It is found that increments of compressive thermal strain is observed as the pre-strain and TiNi volume fraction increase. The smartness of the SMA is given due to the shape memory effect of the TiNi fiber which generates compressive residual stress in the matrix material when heated after being prestrained. In the paper, alloy is based on the general purpose commercial code ANSYS. And for the purpose of easy and fast user's analysis, it is developed the Graphical User Interface by using Tcl/Tk language.

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Pulse-Pre Pump Brillouin Optical Time Domain Analysis-based method monitoring structural multi-direction strain

  • Su, Huaizhi;Yang, Meng;Wen, Zhiping
    • Structural Monitoring and Maintenance
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    • 제3권2호
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    • pp.145-155
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    • 2016
  • The Pulse-Pre Pump Brillouin Optical Time Domain Analysis (PPP-BOTDA) technique is introduced to implement the multi-direction strain measurement. The monitoring principle is stated. The layout scheme of optical fibers is proposed. The temperature compensation formula and its realizing method are given. The experiments, under tensile load, combined bending and tensile load, are implemented to validate the feasibility of the proposed method. It is shown that the PPP-BOTDA technique can be used to discriminate the multi-direction strains with high spatial resolution and precision.

암석의 변형 및 파괴거동의 해석을 위한 균열모형 개발에 관한 연구 (Development of a Mechanical Crack Model to Analyze Deformation and Failure Mechanism of Rock)

    • 터널과지하공간
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    • 제8권2호
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    • pp.96-106
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    • 1998
  • Rock contains discontinuities at all scales. These discontinuities make rock behave in a complex way. This paper discusses a new approach to underground design based on the theory of rock fracture mechanics. The mechanism of deformation and failure of coal was studied by observing the distributions of length, orientation and spacing of the pre-existing as well as stress-induced cracks. Different types of crack information. The crack information is dependent on the scale used. The cracks propagate along the intersections of the pre-existing cracks, and both extensile and shear crack growth occur depending on the direction of the load relative to the bedding planes. An analytical model that takes into account both shear and extensile crack growth was developed to predict the nonlinear stress-strain behavior of coal including strain-hardening and strain-softening.

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V 첨가강의 고온변형시 석출 및 재결정에 관한 연구 (Precipitation and Recrystallization of V-Microalloyed Steel during Hot Deformation)

  • 조상현;김성일;유연철
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1996년도 춘계학술대회논문집
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    • pp.48-54
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    • 1996
  • The continuous deformation , multistage deformation and stress relaxation were carried out to investigate the strain induced procipitation by torsion tests in the range of 1000∼800$^{\circ}C$, 0.05/sec∼5/sec for V-microalloyed steel. The starting temperature and time for the initiation of precipitation were determined by stress relaxation tests and the distribution of percipitates increased at higher strain rate and the mean size of precipitates was found to be about 50nm. The precipitation starting time decreased with increasing strain rate from 0.05/sec to 5 /sec and pre-strain. The effect of deformation conditions on the no-recrystallization temperature(Tnr) was determined in the multistage deformation with declining temerature. The Tnr decreased with increasing strain and strain rae. In the controlled rolling, grain refinement and precpitation hardening effects could be achieved by the alternative large pass strain at the latter half pass stage under the condition of low temperature and high strain rate.

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미량원소첨가강의 석출 및 재결정에 의한 제어변형 (Controlled Deformation of Microalloyed Steel by Precipitation and Recrystallization)

  • 조상현;김성일;유연철
    • 소성∙가공
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    • 제6권2호
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    • pp.102-109
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    • 1997
  • The multistage deformation and stress relaxation were carried out to investigate the strain induced precipitation by torsion tests in the range of 1000~80$0^{\circ}C$, 0.05~5/sec for V-microalloyed steel. The starting temperature and time for the initiation of precipitation were determined by stress relaxation tests. The distribution of precipitates increased, as the strain rate increased and the mean size of precipitates was found to be about 10~30nm. The precipitation starting time$(P_s)$ decreased with increasing strain rate and the amount of pre-strain. The effect of deformation conditions on the no-recrystallization temperature$(T_nr)$ was also determined in the multistage deformation. $T_nr$ Tnr decreased with increasing the strain and strain rate. In the controlled rolling simulation, grain refinement and precipitation hardening effects could be achieved by the alternative large pass strain at the latter half pass stage under the condition of low temperature and high strain rate.

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하이드로포밍 부품의 성형성 평가기준 적용 연구 (Study on Application of Forming Limit Criteria for Formability on Hydroforming Parts)

  • 허성찬;송우진;구태완;김정;강범수
    • 대한기계학회논문집A
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    • 제31권8호
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    • pp.833-838
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    • 2007
  • In tube hydroforming process, several defective products could be obtained such as bursting, wrinkling, folding, buckling. Because, especially, bursting is most frequently occurred failure among the well known failures, it is mostly important to predict the onset of bursting failure on tube hydroforming process. For most sheet metal forming processes, strain based forming limit diagram(FLD) is used often as a criteria to estimate the possibility of onset of the failures proposed above. However, FLD has a shortcoming that it is dependent on strain path while stress based diagram is independent on strain history. Generally, tube hydroforming consists of three main processes such as pre-bending, pre-forming, and hydroforming and it means that the strain histories of final products are nonlinear. Therefore, forming limit stress diagram(FLSD) is more suitable to predict forming limit for hydroforming parts. In this study, FLSD is applied to estimate bursting failure for an engine cradle of an automobile part. Consequently, it is proved that application of FLSD to predict forming limit is available for tube hydroforming parts.