• Title/Summary/Keyword: powder composite

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SiC powders synthesized from rice husk (왕겨로부터 합성된 탄화규소 분말)

  • Park, Tae-Eon;Hwang, Jun Yeon;Lim, Jin Seong;Yun, Young-Hoon
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.26 no.5
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    • pp.188-192
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    • 2016
  • In this work, the SiC powders were synthesized through the carbonized matter from the mixture of silica powder and rice husks. The SiC powders, obtained from the carbothermal reduction reaction of silica and carbonized rice husks, were investigated by XRD patterns, XPS, FE-SEM and FE-TEM. In the XRD patterns, the specimens showed clearly very high strong peak of (111) plane near $35^{\circ}$ as well as weak (220) and (311) peak respectively at approximately $60^{\circ}$ and $72^{\circ}$. Under Ar atmosphere, the power synthesized from the mixture (in case of mixing ratio, 6 : 4) of carbonized rice husks and silica showed mainly cubic SiC crystalline phase showing relatively lower ratio of hexagonal phase without residual carbon in XRD pattern. In the TEM analysis, the specimen, synthesized from carbonized rice husks and silica with mixing ratio of 6 : 4 under Ar atmosphere, showed relatively fine particles under $5{\mu}m$ and a crystalline SiC phase of (100) diffraction pattern.

Preparation of PMN-PT-BT/Ag Composite and its Mechanical and Dielectric Properties (PMN-PT-BT/Ag 복합체 제조 및 기계적, 유전적 특성)

  • Lim, Kyoung-Ran;Jeong, Soon-Yong;Kim, Chang-Sam;Nahm, Sahn
    • Journal of the Korean Ceramic Society
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    • v.39 no.9
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    • pp.846-850
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    • 2002
  • A PMN-PT-BT/Ag composite was prepared by surface modification with MgO sol with hoping to suppress silver's migration during sintering. The mixture of PbO, $N_2O_5,\;TiO_2\;with\;Mg(NO_3)_2$ instead of MgO was ball milled, the solvent was removed and then the dried powders were calcined at 950$^{\circ}C$/1h. The calcined powder were treated with 3.0 mol% $Ag_2O$ and 1.0 wt% MgO sol and calcined at 550$^{\circ}C$/1h. The dielectrics sintered at 1000$^{\circ}C$/4h under a flowing oxygen showed the density of 7.84g/$cm^3$, the room temperature dielectric constant of 18400, the dielectric loss of 2.4%, the specific resistivity of $0.24{\times}10^{12}{\Omega}{\cdot}cm$. It also showed the bending strength of $120.7{\pm}11.26$ MPa and the fracture toughness of $0.87{\pm}0.002\;MPam^{1/2}$ which were comparable to commercial PZT. The microstructure sonsisted of grains of ∼4${\mu}m$. SEM and SIMS analysis showed that Ag grew as ∼1${\mu}m$ and excess MgO as ∼0.5${\mu}m$.

Development of flame retardant materials utilizing recycled polypropylene and inorganic waste (재활용(再活用) 폴리프로필렌과 무기계(無機界) 폐기물(廢棄物)을 이용(利用)한 난연성(難燃性) 소재(素材) 개발(開發))

  • Chun, Byoung-Chul;Cho, Tae-Keun;Park, Hyun-Gue;Choi, Hyung-Joon;Chung, Yong-Chan;Jeon, Ho-Seok
    • Resources Recycling
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    • v.16 no.4
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    • pp.17-26
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    • 2007
  • Inorganic shell powder waste was added to recycled polypropylene(COPP), and its effect on the mechanical properties and flammability was investigated. Compatibilizer(Polytail H) was added to improve mechanical properties of COPP/shell composites. Also three different flame retardants($Al_2O_3$, DBDPO, $Sb_2O_3$) were added to improve flammability. Experimental results indicated that addition of compatibilizer resulted in an improved mechanical properties, and especially impact strength approached that of 100 wt% COPP. Addition of flame retardant did not result in decreased mechanical properties. UL-94 flammability test indicated that COPP/shell composite did not show good flame retardancy, however, in the case of COPP/shell composites containing flame retardant showed good flammability. flammability was found $Sb_2O_3>Al_2O_3>DBDPO$ in this order. Finally, UL-94 V-0 grade was found in COPP/shell composite with $Al_2O_3$, compatibilizer, and 40 wt% shell, and COPP/shell composites with $Sb_2O_3$.

Effect of Addition of β-TCP on Bioactivity and Mechanical Properties of Biodegradable PLA/β-TCP Composites (β-TCP 첨가량에 따른 생분해성 PLA/β-TCP 복합체의 생체활성과 기계적 특성 평가)

  • Moon, Hee-Jung;Kim, Seol-Ak;Kim, Dong-Ae
    • The Journal of the Korea Contents Association
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    • v.21 no.3
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    • pp.609-615
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    • 2021
  • The aim of the present study was to investigate the mechanical properties of melt-injected poly lactic acid (PLA) composites with β-tricalcium phosphate (β-TCP). The PLA mixed with calcined PLA/β-TCP powder to be contents of 0, 10, 30, 50 wt%, respectively, was dissolved in chloroform solvent under stirring for 24 h. Then the liquid mixtures were dropped into ethanol to extract solvent. After drying, the well-dispersed PLA/β-TCP composites were granulated and melt-injected to prepare specimens for various mechanical testing. PLA/β-TCP induced the precipitation of an apatite bone-mineral phase on the surface after immersion in a human simulated body fluid (SBF) for 90 days, showing in bioactivity. Mean various mechanical properties PLA/β-TCP composite were increased up to 10-30 wt% with significantly in part and composite were decreased 50 wt% of showing in mechanical properties. In conclusion, Over 30 wt% addition of β-TCP to PLA may be not advisable to improve the mechanical properties of melt-injected polymeric composites. Results indicated that β-TCP can be used considered as potential reinforcing agent for increasing mechanical properties for PLA. Therefore, it was suggest that the additional effects of β-TCP and research on a wide range of substances.

Development of Metal Oxide-based Photocatalyst Coated on Activated Carbon for Removing Volatile Organic Compounds (휘발성 유기화합물 저감을 위한 금속산화물 기반 광촉매-활성탄 복합체 개발)

  • Jae-Rak, Ko;Yewon, Jang;Ho Young, Jun;Hwan-Jin, Bae;Ju-Hyun, Lee;Chang-Ho, Choi
    • Clean Technology
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    • v.28 no.4
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    • pp.285-292
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    • 2022
  • Adsorption tower systems based on activated carbon adsorption towers have mainly been employed to reduce the emission of volatile organic compounds (VOCs), a major cause of air pollution. However, the activated carbon currently used in these systems has a short lifespan and thus requires frequent replacement. An approach to overcome this shortcoming could be to develop metal oxide photocatalysis-activated carbon composites capable of degrading VOCs by simultaneously utilizing photocatalytic activation and powerful adsorption by activated carbon. TiO2 has primarily been used as a metal oxide photocatalyst, but it has low economic efficiency due to its high cost. In this study, ZnO particles were synthesized as a photocatalyst due to their relatively low cost. Silver nanoparticles (Ag NPs) were deposited on the ZnO surface to compensate for the photocatalytic deactivation that arises from the wide band gap of ZnO. A microfluidic process was used to synthesize ZnO particles and Ag NPs in separate reactors and the solutions were continuously supplied with a pack bed reactor loaded with activated carbon powder. This microfluidic-assisted pack bed reactor efficiently prepared a Ag-ZnO-activated carbon composite for VOC removal. Analysis confirmed that Ag-ZnO photocatalytic particles were successfully deposited on the surface of the activated carbon. Conducting a toluene gasbag test and adsorption breakpoint test demonstrated that the composite had a more efficient removal performance than pure activated carbon. The process proposed in this study efficiently produces photocatalysis-activated carbon composites and may offer the potential for scalable production of VOC removal composites.

BaTiO3 Particles of Core-Shell Structure for Aqueous Paste to Avoid VOC Emission during MLCC Manufacturing Process (MLCC 제조공정에서 VOC배출 억제를 위한 수계 Paste용 BaTiO3 코팅분말의 합성)

  • Kim, Jin-Su;Choi, Guang J.
    • Clean Technology
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    • v.8 no.4
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    • pp.173-180
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    • 2002
  • As a primary material for MLCC, $BaTiO_3$ particles coated with two additives in a core-shell structure were prepared in this study. This composite powder can not only reduce the VOC emission during MLCC manufacture but also increase the density and reliability of electronic products. The additives were $Y_2O_3$ and $MnCO_3$, whose composition information was obtained from domestic companies. It was observed that the surface of $BaTiO_3$ particles was uniformly as well as simultaneously coated by those two materials via urea-decomposition reaction over $70^{\circ}C$ as the reaction temperature. Elemental analysis indicated that the measured content of each additve was quite close to the designated value. The effect of polymeric dispersant such as PVP, on the coating characteristics was not as significant as expected.

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Preparation of hydroxyapatite/$TiO_2$ biocomposite powders by wet chemical method (습식화학법에 의한 수산화아파타이트/$TiO_2$ 생체용 복합분말의 제조)

  • 정항철;이종국
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.14 no.3
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    • pp.83-89
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    • 2004
  • In this work, HA/$TiO_2$ biocomposite to get high mechanical properties with biocompatibility were prepared. HA/$TiO_2$ biocomposite powders were prepared by mixing $TiO_2$ and HA powders which were synthesized through sol-gel, precipitation and hydrothermal methods. The mixing ratio was fixed at 1:1 ratio (HA/$TiO_2$, wt%). HA/$TiO_2$ biocomposite powders showed different microstructures depending on their particle size and shape. The smaller particles were coated on the surface of larger particles, whereas they were well mixed and dispersed when both $TiO_2$ and HA were nanocrystallites. HA/$TiO_2$ biocomposite powders with homogeneous microstructure showed high sintered density and good mechanical properties.

Development of Red CaAlSiN3:Eu2+ Phosphor in Glass Ceramic Composite for Automobile LED with High Temperature Stability (고온 안정성이 우수한 자동차 LED용 Red CaAlSiN3:Eu2+ 형광체/Glass 세라믹 복합체 개발)

  • Yoon, Chang-Bun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.31 no.5
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    • pp.324-329
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    • 2018
  • Red phosphor in glasses (PiGs) for automotive light-emitting diode (LED) applications were fabricated with 620-nm $CaAlSiN_3:Eu^{2+}$ phosphor and Pb-free silicate glass. PiGs were synthesized and mounted on high-power blue LED to make a monochromatic red LED. PiGs were simple mixtures of red phosphor and transparent glass powder. After being fabricated with uniaxial press and CIP at 300 MPa for 20 min, the green bodies were thermally treated at $550^{\circ}C$ for 30 min to produce high dense PiGs. As the phosphor content increased, the density of the sintered body decreased and PiGs containing 30% phosphor had a full sintered density. Changes in photoluminescence spectra and color coordination were studied by varying the thickness of plates that were mounted after optical polishing. As a result of the optical spectrum and color coordinates, PiG plate with $210{\mu}m$ thickness showed a color purity of 99.7%. In order to evaluate the thermal stability, the thermal quenching characteristics were measured at temperatures of $30{\sim}150^{\circ}C$. The results showed that the red PIG plates were 30% more thermally stable compared to the AlGaInP red chip.

Investigation on the Physical Properties of the Lightweight Mortar Made with Hydrogen Peroxide (과산화수소를 혼입한 경량기포 모르타르의 물리적 특성에 관한 연구)

  • Lee, Soo-Yong;Kim, Ji-Hyun;Lee, Jae-Yong;Chung, Chul-Woo
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.117-123
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    • 2018
  • The increase in energy efficiency has became a significantly important issue for building construction and maintenance. The energy efficiency is known to be achieved by using a material with lower thermal conductivity, and the best method is to increase the internal porosity of the material. Typical ways to increase internal porosity within cementitious composite are to use foaming agents or to use reactive powder such as aluminum. However, in this work, hydrogen peroxide was chosen as an alternative material to make lightweight cement mortar. The volume expansion of fresh cement mortar and unit weight, compressive strength and thermal conductivity of 28 day old cement mortar were measured. According to the experimental results, the incorporation of hydrogen peroxide increased internal porosity, and thereby reducing the compressive strength and thermal conductivities of cement mortar. It was found that hydrogen peroxide can be successfully used to produce lightweight mortar for thermal insulation purposes of buildings.

Evaluation of Fatigue Damage of Metal Matrix Composite by LFB Acoustic Microscopy (Line-Focus-Beam 초음파 현미경을 이용한 금속복합재료의 피로손상에 관한 연구)

  • Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.2
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    • pp.40-47
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    • 1993
  • Composites composed of a precipitation harden 2124 alloy matrix reinforced by SiC whiskers, which are fabricated by powder metallugy, are suscepttible to fatigue damage due to the pile-up of moving dislocation and the microcrack initiation along SiC-Al interfaces, especially at the external surfaces of a body. The initial process, such as pile-up of dislocation or microcrack, that corresponds to the stage I during fatigue failure process are too small to be detected and characterized by conventional ultrasonic technique. This paper describes the applicability of an acoustic microscope with Line-Focus-Beam(LFB) lens of 225MHz to evaluate fatigue damage of SiC whiskers reinforced Al alloy. The specimens which were 6.6mm thick, 13mm wide, and 105mm long in the gage section were fatigued in tension-tension under load control. The velocity of leaky surface and leaky pseudosurface acoustic waves are obtained by FFT analysis technique from V(z) curve which is a record of output of piezoelectric transducer. These results are discussed with the change of number of fatigue cycles. The result obtained by acoustic microscope is compared with that by ultrasonic technique generated at 5MHz with conventional surface wave transducers.

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