• Title/Summary/Keyword: powder agglomeration

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진동형 분체 최소착화에너지측정장치의 특성

  • ;;Mizuki YAMAGUMA;Wei Lam CHEUNG;Tsutomu KODAMA
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.11a
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    • pp.179-182
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    • 1998
  • It is widely recognized that conventional means for determining the minimum ignition energy(MIE) of powder are time-consuming and require operational skill. As a variety of new fine powders are being produced day by day in industry, there is an urgent need to a quicker and more economical means to measure MIE. To meet this requirement, we have developed a measurement system which employs a novel method to create an air/dust mixture in a miniature combustion box. In this system, the powder to be tested input into a hopper made of metal mesh, and successively fed downward to form a thin, curtain-like dust/air mixture by vibration. With this new apparatus, three type of powders -Lycopodium, Anthraquinone, and Polyacrylonitrile-were tested and the MIE data were compared with those taken with a conventional apparatus(the Hartmann tube). Two of them agreed satisfactory, but the other, anthraquinone, showed quite different values supposedly due to the agglomeration of the powder particles by static-charge.

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Sintering Multi-scale Virtual Reality

  • Olevsky, Eugene A.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.264-265
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    • 2006
  • The directions of further developments in the modeling of sintering are pointed out, including multi-scale modeling of sintering, on-line sintering damage criteria, particle agglomeration, sintering with phase transformations. A true multi-scale approach is applied for the development of a new meso-macro methodology for modeling of sintering. The developed macroscopic level computational framework envelopes the mesoscopic simulators. No closed forms of constitutive relationships are assumed for the parameters of the material. The model framework is able to predict the final dimensions of the sintered specimen on a global scale and identify the granular structure in any localized area for prediction of the material properties.

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Effect of Atmospheric Gas on the Size and Distribution of Cu Nano Powders Synthesized by Pulsed Wire Evaporation Method (전기 폭발법에 의해 제조된 나노 구리 분말의 크기와 분포에 미치는 조업 가스의 영향)

  • ;;;Y. A. Kotov
    • Journal of Powder Materials
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    • v.11 no.3
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    • pp.210-216
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    • 2004
  • The possibility to decrease agglomeration of Cu nano powders and their separation during pulsed wire evaporation (PWE) process was investigated by controlling the working gas system, i.e., the design of the gas path, the type and pressure of the atmospheric gas. As a result, it was possible to choose the optimal design of the gas path providing large specific surface area and high degree of separation of the synthesized Cu nano powders. It was also shown that an Ar+10∼50$N_2$ mixture can be used in production of Cu nano powders, which do not react with nitrogen.

Effect of Powder Size on the Rheological Characteristics of Sm-Co Type Compound for Powder Injection Molding (사출성형용 컴파운드의 유연학적 특성에 미치는 SH-CO 계 분말의 입도 영향)

  • 정우상;김윤배;정원용
    • Journal of the Korean Magnetics Society
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    • v.11 no.4
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    • pp.157-162
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    • 2001
  • Rheological characteristics of Sm-Co type plastic magnet compound for powder injection molding process were investigated with the variation of the magnetic powder size, their relative contents and volume fraction using the mixture of fine and coarse powder. Shear viscosity of Sm-Co type compound was decreased with increasing the size of coarse powder due to the increase of powder packing density. However, the smaller the average size of fine powder resulted in the higher viscosity of compound due to the increase of agglomeration force. In case of mechanically milled Sm-Co type powder, the viscosity of compound with the mixture of coarse powder of 125∼75 ㎛ and fine powder of average size of 4.9 ㎛ greatly depends on their relative contents and shows a minimum value at the 60 % coarse powder fraction. This means that the compound shows a maximum packing density at the 60% coarse powder fraction. Compound viscosities satisfied well the rheological model with the volume fraction of magnetic powder, and maximum volume fraction of magnetic powder in Sm-Co type compound for powder injection molding was about 66%.

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Effect of PVA Polymerization on Synthesis of YAG:Ce3+ Phosphor Powders Prepared by a Solid-liquid Hybrid Route (PVA 중합도가 고상-액상 혼합 방식에 의한 YAG:Ce3+ 형광체 분말 합성에 미치는 영향)

  • Kim, A-Reum;Lee, Sang-Jin
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.424-429
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    • 2014
  • YAG:$Ce^{3+}$ phosphor powders were synthesized using $Al(OH)_3$ seeds by means of a PVA-polymer-solution route. Various types of PVA with different molecular weights (different polymerization) were used. All dried precursor gels were calcined at $500^{\circ}C$ and then heated at $1500^{\circ}C$ in a mix of nitrogen and hydrogen gases. The final powders were characterized via XRD, SEM, PSA, PL, and PKG analyses. The phosphor properties and morphologies of the synthesized powders were dependent on the PVA type. As the molecular weight of the PVA was increased, the particle size gradually decreased with agglomeration, and the luminous intensity of the phosphor increased. However, the phosphor powder prepared from the PVA exhibiting very high molecular weight, showed a 531 nm (blue) shift from the 541 nm (yellow) wavelength of the YAG:$Ce^{3+}$ phosphor. Finally, the synthesized YAG:$Ce^{3+}$ phosphor powder prepared from the PVA with 89,000 - 98,000 molecular weight showed phosphor properties similar to those of a commercial phosphor powder, but without a post-treatment process.

A Study on the Preparation of Alumina Powders from Bauxite by Wet Acid Process and Their Utilization (III) : Effects of the Dispersion of Aluminum Hydrate Gel on the Sintering Behavior of Alumina Powder (Bauxite로부터 습식 산처리법에 의한 알루미나 분체의 제조 및 그 이용에 관한 연구(III) : Aluminum Hydrate Gel의 분산에 의한 알루미나 분체의 소결성 향상)

  • 조철구;정원도;배원태
    • Journal of the Korean Ceramic Society
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    • v.30 no.4
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    • pp.299-308
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    • 1993
  • Dispersant was used to avoid the agglomeration of aluminum hydrate precipitate and improve the sinterability of calcined alumina powder. The mean particle size of the aluminum hydrate precipitates was 0.26${\mu}{\textrm}{m}$ and 0.44${\mu}{\textrm}{m}$ when ball-milled with and without dispersant, respectively. After calcination at 110$0^{\circ}C$ for 5 hours, the size of the alumina powder without dispersant increased to 0.84${\mu}{\textrm}{m}$, while with dispersant slightly decreased to 0.22${\mu}{\textrm}{m}$. The most thermally active alumina powder was obtained from the sample calcined at 110$0^{\circ}C$ for 5 hours with the 1% dispersant concentration. Using the calcined alumina powder at the above optimized condition, the specimen showed fired density of 3.94g/㎤, 4-point MOR of 364MPa, and KIC of 3.26MPam1/2 after sintered at 155$0^{\circ}C$ for 3 hours.

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Experimental Study on Electrostatic Hazards of Powder in Fluidized Bed (유동층 건조설비에 있어서 분진의 정전기 위험성에 관한 실험적 연구)

  • Moon, Kyoon-Tae;Chung, Jae-Hee;Choi, Kwang-Seok
    • Journal of the Korean Society of Safety
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    • v.25 no.4
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    • pp.19-24
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    • 2010
  • A large amount of electrostatic charges is often generated on polymer powders in fluidized bed and thereby may lead to electrostatic problems. In this study, to evaluate electrostatic hazards of powder in fluidized bed, the electric field(E[v/m]) and the charge amount(q[c/g]) during fluidizing were monitored. We also investigated the Minimum Ignition Energy(MIE [J]) of sample powder used in fluidized bed with the Hartman vertical-tube apparatus. The batch-type fluidized bed system and 2kg as Polypropylene(PP) resin powders were used in the experiments. The following results were obtained: (1) Even when a safe margin of several times was considered, the values of E obtained with PP powder in this paper did not exceed 3 to 5kV/cm, at which an incendiary electrostatic discharge could occur. (2) the ave. q was -0.26${\mu}$C/g during fluidizing. This value was high enough to cause electrostatic agglomeration and adhesion. (3) the entrained PP powder in upper column due to fluidizing could be ignited by electrostatic discharges of 71mJ.

Effect of Powder Mixing Process on the Characteristics of Hybrid Structure Tungsten Powders with Nano-Micro Size (나노-마이크로 크기 하이브리드 구조 텅스텐 분말특성에 미치는 분말혼합 공정의 영향)

  • Kwon, Na-Yeon;Jeong, Young-Keun;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.24 no.5
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    • pp.384-388
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    • 2017
  • The effect of the mixing method on the characteristics of hybrid-structure W powder with nano and micro sizes is investigated. Fine $WO_3$ powders with sizes of ${\sim}0.6{\mu}m$, prepared by ball milling for 10 h, are mixed with pure W powder with sizes of $12{\mu}m$ by various mixing process. In the case of simple mixing with ball-milled $WO_3$ and micro sized W powders, $WO_3$ particles are locally present in the form of agglomerates in the surface of large W powders, but in the case of ball milling, a relatively uniform distribution of $WO_3$ particles is exhibited. The microstructural observation reveals that the ball milled $WO_3$ powder, heat-treated at $750^{\circ}C$ for 1 h in a hydrogen atmosphere, is fine W particles of ~200 nm or less. The powder mixture prepared by simple mixing and hydrogen reduction exhibits the formation of coarse W particles with agglomeration of the micro sized W powder on the surface. Conversely, in the powder mixture fabricated by ball milling and hydrogen reduction, a uniform distribution of fine W particles forming nano-micro sized hybrid structure is observed.

Formulation Studies for Surface Modification and Application to Cosmetics of Jadeite Powder (경옥 가루 표면 개질과 화장품에의 응용을 위한 제형 연구)

  • Kim, Yong Woo;Park, Soo Nam
    • Applied Chemistry for Engineering
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    • v.30 no.2
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    • pp.167-177
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    • 2019
  • The jadeite powder has a disadvantage affecting the stability of the formulation due to the agglomeration of the powder when applied to cosmetic formulations. To overcome this problem, a new composite powder was prepared by modifying the surface of jadeite powder and applied to foundation pact and sun stick. In this study, a triethoxycaprylylsilane among various surface modifiers was selected as an optimum component, and applied to each formulation by making the jadeite powder composite. As a result, the foundation pact maintained the clarity of the product color, and the sun stick gave about 30% higher UV blocking effect in the UVB area compared with that of the blank. In the user sensory evaluation, the formulation containing the jadeite powder composite showed a high score for the overall indicator. The stability evaluation of the formulation was also confirmed that it was stable against discoloration, detachment and hardness. In conclusion, the jadeite powder composite is stable as an inorganic pigment which is applicable to cosmetics as a multifunctional material while maintaining the color clarity of the product and acting as a booster for sunscreen agents.

The Characteristic Changes of Electromagnetic Wave Absorption in Fe-based Nanocrystalline P/M Sheets Mixed with Ball-Milled Carbon Nanotubes (Fe계 나노결정립 분말 시트에 첨가된 CNT의 볼밀 공정에 따른 전자파 흡수 특성 변화)

  • Kim, Sun-I;Kim, Mi-Rae;Sohn, Keun-Yong;Park, Won-Wook
    • Journal of Powder Materials
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    • v.16 no.6
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    • pp.424-430
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    • 2009
  • Electromagnetic wave energies are consumed in the form of thermal energy, which is mainly caused by magnetic loss, dielectric loss and conductive loss. In this study, CNT was added to the nanocrystalline soft magnetic materials inducing a high magnetic loss, in order to improve the dielectric loss of the EM wave absorption sheet. Generally, the aspect ratio and the dispersion state of CNT can be changed by the pre-ball milling process, which affects the absorbing properties. After the various ball-milling processes, 1wt% of CNTs were mixed with the nanocrystalline $Fe_{73}Si_{16}B_7Nb_{3}Cu_1$ base powder, and then further processed to make EM absorption sheets. As a result, the addition of CNT to Fe-based nanocrystalline materials improved the absorption properties. However, the increase of ball-milling time for more than 1h was not desirable for the powder mixture, because the ballmilling caused the shortening of CNT length and the agglomeration of the CNT flakes.