• Journal of the Korea institute for structural maintenance and inspection
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• v.20 no.2
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• pp.26-33
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• 2016

The alkali-slag-red mud(ASRC) cement belongs to clinker free cementitious material, which is made from alkali activator, blast-furnace slag(BFS) and red mud in designed proportion. This study is to investigate strength and pore characteristics of alkali-activated slag cement(NC), clinker free cementitious material, and ordinary portland cement(C) mortars using polymer according to red mud content. The results showed that the hardened alkali-activated slag-red mud cement paste was mostly consisted of C-S-H gel, being very fine in size and extremely irregular in its shape. So the hardened ASRC cement paste has lower total porosity, less portion of larger pore and more portion of smaller pore, as compared with those of hardened portland cement paste, and has higher strength within containing 10 wt.(%) of alkali-activated slag cement(NC) substituted by red mud.

• Journal of the Korea Concrete Institute
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• v.29 no.4
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• pp.407-413
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• 2017

The fundamental property of magnesia phosphate cement (MPC) for concrete repair material was investigated in this research. For mechanical properties, setting time, compressive strength and tensile/flexural bond strength were measured, and hydration products were detected by X-ray diffraction. The specimens were manufactured with dead burnt magnesia and potassium dihydrogen phosphate was admixed to activate the hydration of magnesia and a borax was used as a retarder. To observe the pore structure and ionic permeability of MPC mortar, mercury intrusion porosimetry was performed together with rapid chloride penetration test (RCPT). As a result, time to set of Fresh MPC mortar was in range of 16 to 21 min depend on the M/P ratio. Borax helped delaying setting time of MPC to 68 min. The compressive strength of MPC with M/P of 4 was sharply developed to 30 MPa within 12 hours. The compressive strength of MPC mortar was in range of 11.0 to 30.0 MPa depend on the M/P ratio at 12 hours of curing. Both tensile and flexural bond strength of MPC to old substrate (i.e. MPC; New substrate to OPC; Old substrate) were even higher than ordinary Portland cement mortar (i.e. [OPC; New substrate] to [OPC; Old substrate]) does, accounting 19 and 17 MPa, respectively. The total pore volume of MPC mortar was lower than that of OPC mortar. MPC mortar had the entrained air void rather than capillary pore. The RCPT showed that total charge passed of OPC mortar had more than that of MPC mortar, which can be explained by the pore volume and pore distribution.

• Proceedings of the Korea Concrete Institute Conference
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• 2000.04a
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• pp.107-112
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• 2000

In this study, when ground granulated blast-furnace slag is intermixed to mortar, the strength test, watertightness test, resistance to chemical attack of hardened mortar are compared and analyzed according to the replacement rate of slag. w/(cc+Bs) and Ground Granulated Blast-furnace slag. As a result, compared with ordinary portland cement, ground granulated blast-furnace slag intermixed concrete shows development of a long term strength, chemical-resistance, and excellent watertightness.

• Advances in concrete construction
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• v.13 no.1
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• pp.25-34
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• 2022

The production of geopolymer is considered as a cleaner process due to much lower CO₂ emission than that from the production of Portland cement. This paper presents a study of the potential use of recycled steel fibre (RSF) coming from the recycling process of the old tires in geopolymer mortars. Ground expanded perlite (EP) is used as a source of alumino-silicate and sodium hydroxide (NaOH=5, 10, 15, and 20M) is used as alkaline medium for geopolymer synthesis. RSFs were added to the mortar mixtures in four different volume fractions (0, 0.5, 1.0, and 1.5% of the total volume of mortar). The unit weight, ultrasound pulse velocity, flexural and compressive strength of expanded perlite based geopolymer mortar (EPGM) mixtures were determined. The microstructures of selected EPGMs were examined by scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analyses. The optimum molarity of sodium hydroxide solution was found to be 15M for geopolymer synthesis by EP. The test results revealed that RSFs can be successfully used for fibre-reinforced geopolymer production.

• International Journal of Highway Engineering
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• v.15 no.3
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• pp.1-8
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• 2013

PURPOSES : This study is to evaluate the feasibility of using the alkali activated cement concrete for application of partial-depth repair in pavement. METHODS : This study analyzes the compressive strength of alkali activated cement mortar based on the changes in the amount/type/composition of binder(portland cement, fly ash, slag) and activator(NaOH, $Na_2SiO_3$, $Na_2CO_3$, $Na_2SO_4$). The mixture design is divided in case I of adding one kind-activator and case II of adding two kind-activators. RESULTS : The results of case I show that $Na_2SO_4$ based mixture has superior the long-term strength when compared to other mixtures, and that $Na_2CO_3$ based mixture has superior the early strength when compared to other mixtures. But the mixtures of case I is difficult to apply in the material for early-opening-to-traffic, because the strength of all mixtures isn't meet the criterion of traffic-opening. The results of case II show that NaOH-$Na_2SiO_3$ based mixtures has superior the early/long-term strength when compared to NaOH-$Na_2SiO_3$ based mixtures. In particular, the NaOH-$Na_2SiO_3$ based some mixtures turned out to pass the reference strength(1-day) of 21MPa as required for traffic-opening. CONCLUSIONS : With these results, it could be concluded that NaOH-$Na_2SiO_3$ based mixtures can be used as the material of pavement repair.

• Advances in concrete construction
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• v.15 no.3
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• pp.191-202
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• 2023

Palm oil fuel ash (POFA) is a newly emerging pozzolanic material having high amount of silica content. Various forms of POFA were used in cement-based materials (CBMs) in replacement of cement in different dosages of low and high volume. Although, there are many researches on POFA to be used in concrete and mortar, however, this material was not practically used in the construction industry. Engineers and designers need to be confident to use any new developed materials by knowing all engineering properties at short and long terms. As durability concern, concrete pH value is one of the most important properties. Portland cement produces are alkaline initially, however, it may be reduced due to aging and its components. It is believed that by incorporation of supplementary cementitious materials in CBMs the pH value reduces due to utilization of Ca(OH)₂ in pozzolanic reaction. This study is the first attempts to understand the pH value of mortars containing up to 30% POFA under different curing conditions and its changes with time. The results were also compared with the pH of ground granulated ballast furnace slag (GGBFS) and fly ash (FA) content mortars. In addition, the compressive strength of different mortars under different curing conditions were also studied. The results showed that the pH value of control mix (without cementitious materials) was more than all the blended cement mortars indifferent curing conditions at the same ages. However, there was a reducing trend in the pH value of all mortar mixes containing POFA.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2016.05a
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• pp.130-131
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• 2016

In this study, moisture absorption coefficient and efflorescence properties of Ordinary Portland cement and alkali-activated slag cement mortar were assessed according to their red mud substitution ratio. Tests were conducted to determine the cause of efflorescence, which is a significant obstacle to the recycling of red mud as a sodium activator in alkali-activated slag cement, and to find a method to control efflorescence.

• Journal of the Korea Institute of Building Construction
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• v.23 no.6
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• pp.693-702
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• 2023

This research explores the potential application of Liquid Red Mud(LRM), a byproduct of industrial processes, in the construction sector. We neutralized LRM(pH 10-12) using nitric acid, aiming to understand its viability in construction applications. The study involved substituting LRM(pH 7-8) in mortar formulations, varying by cement type. We assessed the properties of these mixtures by measuring flow, setting time, and compressive strength. Additionally, X-ray Diffraction(XRD) and Scanning Electron Microscopy(SEM) analyses were conducted to examine the chemical properties. Results indicated a reduction in flow value for LRM and LN(neutralized LRM) compared to the control (Plain ) across different cement types. The setting times(initial and final) for LRM and LN were notably shorter than Plain. In compressive strength tests, LRM replaced with slag cement showed enhanced initial strength, though long-term strength gains were marginal across different cement types. SEM analysis revealed distinct voids in Plain and LN, with LRM exhibiting a fibrous microstructure. XRD patterns in SN(slag neutralized) resembled those in OR(original red mud) and ON(original neutralized), with a notable peak at a 2θ value of 22°. The study concludes that unneutralized LRM, when substituted for slag cement in mortar, yields superior initial strength compared to its neutralized counterpart.

• KCI Concrete Journal
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• v.14 no.1
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• pp.15-22
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• 2002

Stresses that develop due to differential shrinkage between polymer modified cement mortar (PM) and Portland cement concrete (PCC) in a repaired concrete beam at early ages were investigated. Interface delamination or debonding of the newly cast repair material from the base is often observed in the field when the drying shrinkage of the repair material is relatively large. This study presents results of both experimental and analytical works. In the experimental part of the study, development of the material properties such as compressive strength, elastic modulus, interface bond strength, creep constant, and drying shrinkage was investigated by testing cylinders and beams for a three-week period in a constant-temperature chamber. Development of shrinkage-induced strains in a PM-PCC composite beam was determined. In the analytical part of the study, two analytical solutions were used to compare the experimental results with the analytically predicted values. One analysis method was of an exact type but could not consider the effect of creep. The other analysis method was rather approximate in nature but the creep effect was included. Comparison between the analytical and the experimental results showed that both analytical procedures resulted in stresses that were in fair agreement with the experimentally determined values. It may be important to consider the creep effect to estimate shrinkage-induced stresses at early ages.

• Journal of the Korea Institute of Building Construction
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• v.15 no.2
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• pp.193-199
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• 2015

As a solution of both environmental issue of reducing carbon dioxide emission and sustainable issue of exhausting natural resources, in concrete industry, many research on recycling various by-products or industrial wastes as the concrete materials has been conducted. The aim of this research is feasibility analysis of additional reaction with ordinary Portland cement and flue gas desulfurization gypsum based on the blast furnace slag and recycled fine aggregate based mortar to achieve the normal strength range. Consequently, in the case of mortar replaced 10% FGD and 30% OPC for BS, 80% of plain OPC mortar's compressive strength was achieved. Furthermore, when the water-to-binder ratio is decreased to keep the practically similar level of flow, it is expected to be achieve the equivalent compressive strength to plain OPC mortar.