• Title/Summary/Keyword: porous foam

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Study on Effects of Foam-Filter for Reduction of Air-Trapping in Large-Size Sand Gravity Casting (대형 중력주물품의 기공발생 저감을 위한 다공성 필터 (Foam-Filter) 적용효과 분석)

  • Yu, Jae Hyun;Lee, Ho Rim;Joo, Jeong A;Hwang, Yun Je;Shin, Bo Sung;Park, Sang Hu
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.469-475
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    • 2016
  • In this work, casting processes, such as filling and solidification, were simulated in order to accurately predict volume shrinkage defects in large-sized sand gravity casting. Turbulent flow of melted materials and a difference of solidification speed can cause volume shrinkage defects. In order to solve this problem and to understand the phenomenon, a porous filter application was studied. Two different porosities of 10 and 20 p.p.i filters were introduced into the gating system, and in view of the results so far achieved, the defect was dramatically reduced by 22%, compared to that without the use of the filter.

Syngas and Hydrogen Production from $CeO_2/ZrO_2$ coated foam device under concentrated solar radiation (고온 태양열을 이용한 합성가스 및 수소 생산에서 $CeO_2/ZrO_2$가 코팅된 다공성 폼의 영향)

  • Jang, Jong-Tak;Yoon, Ki-June;Han, Gui-Young
    • 한국태양에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.307-313
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    • 2011
  • 금속산화물을 이용한 2단계 산화/환원 반응은 GTL, CTL 의 반응원료인 합성가스 및 수소 생산기술이다. 이 기술은 메탄을 환원제로 사용함으로써 비교적 저온에서 산화/환원 반응을 할 수 있는 장점이 있다. 하지만 반복 사이클의 시연에서 금속산화물의 소결현상으로 인한 활성저하가 이 기술의 문제점 중의 하나이다. 본 연구에서는 2.5 kW Xenon arc lamp 가 설치된 solar simulator를 사용 하였으며, 무기물 다공성 폼 (SiC foam)및 유기물 다공성 폼 (Ni, Cufoam)에 $CeO_2/ZrO_2$ 를 코팅하여 연속적인 합성가스 및 수소 생산 가능성을 알아보았다. 반응 전 후의 $CeO_2/ZrO_2$ 의 결정 구조를 SEM 과 XRD 를 통해 분석하였다.

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Teflon coating of fabric filters for enhancement of high temperature durability (섬유상 여과필터의 고온 내구성 향상을 위한 테프론 코팅 연구)

  • Kim, Eun-Joo;Park, Young-Koo
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.2
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    • pp.232-239
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    • 2011
  • Fabric fibrous filter has been used in various industrial applications owing to the low cost and wide generality. However, the basic properties of fabric materials often limit the practical utilization including hot gas cleaning. This study attempts to find new coatings of porous fibrous filter media in order to overcome its insufficient thermal resistance and durability. Teflon was one of the plausible chemicals to supplement the vulnerability against frequent external thermal impacts. A foaming agent composed of Teflon and some organic additives was tentatively coated on the glass fiber mat. The present test Teflon foam coated filter was fount to be useful for hot gas cleaning, up to $250^{\circ}C$-$300^{\circ}C$. Close examination using XPS(X-ray Photoelectron Spectroscopy) and Contact angle proved the binding interactions between carbon and fluorine, which implies coating stability. The PTFE/Glass foam coated filter consisted of more than 95% (C-F)n bond, and showed super-hydrophobic with good-oleophobic characteristics. The contact angle of liquid droplets on the filter surface enabled to find the filter wet-ability against liquid water or oil.

Expansion ratio estimation of expandable foam grout using unit weight

  • WooJin Han;Jong-Sub Lee;Thomas H.-K. Kang;Jongchan Kim
    • Computers and Concrete
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    • v.33 no.4
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    • pp.471-479
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    • 2024
  • In urban areas, appropriate backfilling design is necessary to prevent surface subsidence and subsurface cavities after excavation. Expandable foam grout (EFG), a mixture of cement, water, and an admixture, can be used for cavity filling because of its high flowability and volume expansion. EFG volume expansion induces a porous structure that can be quantified by the entrapped air content. This study observed the unit weight variations in the EFG before and after expansion depending on the various admixture-cement and water-cement ratios. Subsequently, the air content before and after expansion and the gravimetric expansion ratios were estimated from the measured unit weights. The air content before expansion linearly increased with an increase in the admixture-cement ratio, resulting in a decrease in the unit weight. The air content after the expansion and the expansion ratio increased nonlinearly, and the curves stabilized at a relatively high admixture-cement ratio. In particular, a reduced water-cement ratio limits the air content generation and expansion ratio, primarily because of the short setting time, even at a high admixture-cement ratio. Based on the results, the relationship between the maximum expansion ratio of EFG and the mixture ingredients (water-cement and admixture-cement ratios) was introduced.

CoMn Oxide/Carbon-nanofiber Composite Electrodes for Supercapacitors (코발트망간 산화물/탄소나노섬유 복합전극의 수퍼케폐시터 특성)

  • Kim, Yong-Il;Yoon, Yu-Il;Ko, Jang-Myoun
    • Journal of the Korean Ceramic Society
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    • v.45 no.8
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    • pp.493-496
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    • 2008
  • Composite electrodes consisting of $CoMnO_2$ and carbon nanofibers(vapor grown carbon nanofiber, VGCF) with high electrical conducivity($CoMnO_2$/VGCF) were prepared on a porous nickel foam substrate as a current collector and their supercapacitive properties were investigated using cyclic voltammetry in 1 M KOH aqueous solution. The $CoMnO_2$/VGCF electrode exhibited high specific capacitance value of 630 F/g at 5 mV/s and excellent capacitance retention of 95% after $10^4$ cycles, indicating that the used VGCF played the important roles in reducing the interfacial resistance in the composite electrode to improve supercapacitive performance.

Fabrication of Macroporous Carbon Foam with Uniform Pore Size Using Poly(methyl methacrylate) Particles As The Template

  • Kim, Jin-Sil;Rhym, Young-Mok;Shim, Sang-Eun
    • Journal of Powder Materials
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    • v.18 no.2
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    • pp.129-134
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    • 2011
  • Herein, macroporous carbon materials were readily prepared by carbonization of cured body of resorcinol and formaldehyde using poly(methyl methacrylate) colloid microspheres which were employed as the template in the gelation of resorcinol with formaldehyde. The gel in the water was solvent exchanged with methanol and the wet gel was dried. After carbonization of the template-gel composite at $800^{\circ}C$, it was found that pores were left corresponding to the size of the template, yielding carbon materials with a fine porous structure with enlarged surface area and significant porosity. Properties of the carbon foams including the structure, morphology, thermal stability, and porosity were investigated. Finally, it was concluded that the method using polymer colloids as the template provided a facile route to prepare carbon foams.

Experiment and Analysis on the Heat Transfer Characteristics of a Channel Filled with Metal Form (발포 금속을 사용하는 채널의 열전달 특성 실험 및 해석)

  • Son, Young-Seok;Shin, Jee-Young;Cho, Young-Il
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.22 no.7
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    • pp.448-453
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    • 2010
  • Porous media containing complex fluid passage have especially large surface area per unit volume. This study is aimed to identify the heat transfer characteristics of high-porosity metal foams in a horizontal channel. Experiment is performed under various heat flux, velocity and pore density. Nusselt number decreases with higher pore density. Metal foams shows higher heat transfer coefficients than pin-fin structure with the same porosity. This is due to the more complex flow passage and larger heat transfer area based on the structure of the metal foams. The analysis on the pin-fin structure may not be suitable to the metal foam structure but should be identified extensively through further study.

Nonlocal nonlinear stability of higher-order porous beams via Chebyshev-Ritz method

  • Ahmed, Ridha A.;Mustafa, Nader M.;Faleh, Nadhim M.;Fenjan, Raad M.
    • Structural Engineering and Mechanics
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    • v.76 no.3
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    • pp.413-420
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    • 2020
  • Considering inverse cotangential shear strain function, the present paper studies nonlinear stability of nonlocal higher-order refined beams made of metal foams based on Chebyshev-Ritz method. Based on inverse cotangential beam model, it is feasible to incorporate shear deformations needless of shear correction factor. Metal foam is supposed to contain different distributions of pores across the beam thickness. Also, presented Chebyshev-Ritz method can provide a unified solution for considering various boundary conditions based on simply-supported and clamped edges. Nonlinear effects have been included based upon von-karman's assumption and nonlinear elastic foundation. The buckling curves are shown to be affected by pore distribution, geometric imperfection of the beam, nonlocal scale factor, foundation and geometrical factors.

Review of the CO2 Geological Storage Using Nanoparticle-stabilized CO2 Foam (나노입자기반 CO2 폼을 이용한 CO2 지중저장에 대한 기술적 고찰)

  • Son, Han Am
    • Economic and Environmental Geology
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    • v.53 no.2
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    • pp.213-220
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    • 2020
  • When CO2 foam is injected into the saline aquifer, the relative permeability of CO2 decreases and its viscosity increases, thereby reducing mobility in porous media and ultimately improving CO2 storge with enhanced sweep efficiency. In general, surfactants were used to fabricate CO2 foam. Recently, nanoparticles have been used to form stable foam than surfactant. This paper introduces CO2 storage technology using nanoparticle stabilized CO2 foam. If the surface of the hydrophilic nanoparticles is partially modified into a CO2-philic portion, the particles have an affinity for CO2 and water, thus forming a stable CO2 foam even in deep saline aquifers under high temperature and high salinity conditions, thereby it can be stored in the pores of the rock. In terms of economics, injection method using nanopaticle-stabilized CO2 foam is more expensive than the conventional CO2 injection, but it is estimated that it will have price competitiveness because the injection efficiency is improved. From an environmental point of view, it is possible to inject chemical substances such as surfactants and nanomaterials into aquifers or reservoirs for specific purposes such as pollutant removal and oil production. However, some studies have shown that nanoparticles and surfactants are toxic to aquatic animals, so environmentally proven substances should be used. Therefore, further research and development will be needed to study the production and injection of nanoparticle-stabilized CO2 foam that are environmentally safe and economically reasonable.

Effect of Cell Size on the High Temperature Oxidation Properties of Fe-Cr-Al Powder Porous Metal Manufactured by Electro-spray Process (정전 분무 공정으로 제조된 Fe-Cr-Al 분말 다공체 금속의 고온 산화 특성에 미치는 기공 크기의 영향)

  • Oh, Jae-Sung;Kong, Young-Min;Kim, Byoung-Kee;Lee, Kee-Ahn
    • Journal of Powder Materials
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    • v.21 no.1
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    • pp.55-61
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    • 2014
  • Fe-Cr-Al powder porous metal was manufactured by using new electro-spray process. First, ultra-fine fecralloy powders were produced by using the submerged electric wire explosion process. Evenly distributed colloid (0.05~0.5% powders) was dispersed on Polyurethane foam through the electro-spray process. And then degreasing and sintering processes were conduced. In order to examine the effect of cell size ($200{\mu}m$, $450{\mu}m$, $500{\mu}m$) in process, pre-samples were sintered for two hours at temperature of $1450^{\circ}C$, in $H_2$ atmospheres. A 24-hour thermo gravimetric analysis test was conducted at $1000^{\circ}C$ in a 79% $N_2$ + 21% $O_2$ to investigate the high temperature oxidation behavior of powder porous metal. The results of the high temperature oxidation tests showed that oxidation resistance increased with increasing cell size. In the $200{\mu}m$ porous metal with a thinner strut and larger specific surface area, the depletion of the stabilizing elements such as Al and Cr occurred more quickly during the high-temperature oxidation compared with the 450, $500{\mu}m$ porous metals.