• 제목/요약/키워드: pm steels

검색결과 38건 처리시간 0.025초

선삭가공에서 서멧과 초경 및 코팅 초경공구의 절삭특성 비교 (Comparison of Cutting Characteristics between Cermet, Carbide and Coated Carbide Tools in Turning)

  • 안동길
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.186-194
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    • 2000
  • The purpose of this study is to investigate the difference in cutting characteristics of cermet, carbide and coated carbide tools in the similar application range via turning test of various conditions. The cermet and carbide tools in the range of ISO P10 grade were developed using optimum compositions with a view to obtaining a high toughness and hardness by PM process. First mechanical properties were characterized on these tools. Experimental results of wear behaviour and resistance to fracturing were presented and discussed in the turning of gray cast iron and alloy steels by cermet, carbide and coated carbide tools. The coated carbide tool shows similar cutting performance compared to the cermet, while the cermet has better combination of wear resistance and toughness of high speed (V=500m/min) cutting in comparison with carbide and coated carbide tools, and also shows a potentiality for cast iron cutting. Fe adhesive behaviour on the tools and surface roughness of workpieces were explained by chemical affinity between tools and workpieces.

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Powder Metallurgical Tool Steel Solutions for Powder Pressing and Other High-performance Cold Work Applications

  • Schemmel, Ingrid;Marsoner, Stefan;Makovec, Heinz
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.841-843
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    • 2006
  • In high-performance cold work applications, tool failure depends on the predominating loading conditions. Typical failure mechanisms are a combination of abrasive wear, adhesive wear, plastic deformation, cracking and edge crumbling. In this paper we demonstrate how the microstructure of tool steels can be positively influenced by modifying the alloying system and the production route to meet the demands of the different loading situations which occur during operation. The investigation was focused on ductility, fatigue strength and wear resistance. Theoretical considerations were confirmed by practical tests.

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Applications in Powder Compaction of Iron Powder - Influence of Tool Material on Tool Life

  • Sandberg, Odd;Krona, Andreas;Berg, Sigurd;Kaad, Flemming;Nord, Goran
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.411-412
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    • 2006
  • A high nitrogen PM tool steel has shown to have an excellent galling resistance due to the introduction of a high amount of a low friction phase predominantly consisting of VN. Tool making and heat treatment are according to standard procedures. An increase of tool life of more than two times compared to ordinary tool steels is found. Furthermore, the new low friction tool steel shows a potential for sintered parts with higher densities through the applica bility of increased compaction pressure or minimized lubricant amount.

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Performance of a Surface Densified P/M Gear for a Passenger Car Gear Box

  • Rau, Gunter;Sigl, Lorenz S.;Mork, Gerold;Wattenberg, Frank
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.389-390
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    • 2006
  • Selective surface densification is a tool for improving the mechanical properties of PM steels, such that the requirements for highly loaded gears can be matched. This paper describes the manufacturing and the properties of a helical P/M gear. The gear performance was evaluated on a 3-shaft back to back test rig, on a load bearing test rig and on a sound test bench. The results of these tests are presented and compared to data obtained from solid steel gear with identical geometry and surface quality. This comparison indicates that P/M gears have a load bearing capacity and noise level which are both well comparable to solid steel gears.

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Effect of Carbon Addition and Sintering Temperature on Densification and Microstructural Evolution of Sinter-Hardening Alloys Steels

  • Verma, N.;Anand, S.;Upadhyaya, A.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.557-558
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    • 2006
  • In all conventional sintered PM products, the pores present are of two types, primary and secondary. Primary pores forming during compaction and latter during sintering, due to penetration of formed liquid through the matrix grain boundary. Effect of carbon addition on diffusion of Cu in SH737-2Cu system was investigated. After compaction and transient liquid phase sintering at $1120^{\circ}C$ and $1180^{\circ}C$, samples were characterized for densification, showing rise in sintering density and reduction in swelling on carbon addition. Quantitative microstructural characterization (shape factor and pore size) revealed bimodal distribution for 0% carbon, more rounded pores for 0.9% carbon and higher sintering temperature, and pore coarsening at higher sintering temperature.

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전기저항용접의 파형제어에 관한 기초연구 (Preliminery study of waveform control in ERW process)

  • 조민현;김동철;강문진;은성수
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2009년 추계학술발표대회
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    • pp.32-32
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    • 2009
  • Electric Resistance Welding (ERW) process is the most efficient process to manufacture the linepipe. To develop the high performance ERW linepipe using the high strength and the high alloy steels, the modulation of input power waveform such as sinusoidal waveform is introduced because the conventional ERW technology is not sufficient enough to produce the high quality linepipe due to its strength and high alloy contents (high Ceq). In this article, the material used for the experiment was API X60 with 8.2mm thickness, and ERW simulator at POSCO was used to develop a waveform control system for the power modulation. The frequency of power modulation was varied from 50Hz to 150Hz with the fixed amplitude of ${\pm}2%$ power. The non-modulated power input and the modulated power input cases are conducted to demonstrate the variation of the narrow gap length and the arcing frequency due to power modulation. From results of the non-modulated power input case, the excessive power causes the longer narrow gap length and the low arcing frequency due to the large heat input and the strong electro magnetic force that increase the weld defect. On the contrary, the small narrow gap length and the high arcing frequency reduce the weld defect. After modulating the power input with 50Hz and 100Hz at the fixed power, the arcing frequency increases, but the narrow gap length does not change much. The high arcing frequency prevents the formation of weld defect because the sweeping frequently cleans the oxides on the narrow gap edges. As a result, the manufacturing window can be expanded by the power modulation that provides the stable ERW process for the quality improvement of the linepipe made from the high strength/high alloy steels.

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탄소섬유튜브로 횡구속된 각형 콘크리트 기둥의 압축강도 성능에 관한 연구 (Strength Characteristics of Square Concrete Column Confined by Carbon Composite Tube)

  • 홍원기;김희철;윤석한;박순섭
    • 한국지진공학회논문집
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    • 제7권1호
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    • pp.1-7
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    • 2003
  • 탄소섬유튜브는 기존의 콘크리트 기둥에 강도와 연성을 제공하여 길이방향 및 횡방향 철근을 대신할 수 있다. 본 연구에서는 탄소섬유튜브에 의해 구속된 각형 콘크리트의 축하중에 대한 실험 및 해석적 연구를 수행하였다. 탄소섬유튜브는 길이방향에 대하여 90$^{\circ}$$\pm$30$^{\circ}$, 90$^{\circ}$$\pm$45$^{\circ}$로 섬유의 방향을 조합하여 필라멘트 와인딩 방법으로 제작하였다. 10,000kN UTM을 이용하여 단조축하중을 재하하였다. 섬유의 방향, 튜브의 두께에 따른 횡구속된 콘크리트 기둥의 응력-변형률 관계를 고찰하였다. 탄소섬유튜브에 의해 횡구속된 콘크리트의 압축강도와 연성을 예측하기 위하여 제안된 실험식은 실험결과를 적절히 예측하는 것으로 나타났다.

산화철의 품질 안정화 (A Study on th Quality Stabilization of Iron Oxide)

  • 변태봉;한기현;김형석;배우현
    • 자원리싸이클링
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    • 제7권4호
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    • pp.55-63
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    • 1998
  • 냉연공장의 산회수 설비로부터 제조되는 소프트 페라이트용 산화철의 품질편차를 감소시키기 위한 연구로서, 품질편차 원인분석, 산회수 조업조건 및 산화철 성분분석, 그리고 산화철의 품질변화를 조사하고 이로부터 도출된 산화철 품질편차 최소화를 위한 적정 조업 pattern을 확립하였다. 산화철의 품질편차를 감소시키기 위해서는 산화철의 원료가 되는 폐산의 발생, 즉 산세처리 대상재인 강종의 구분과 발생 폐산의 분리저장 및 분리운전이 필요하였다. 폐산의 분리, 운전조업 및 생성 산화철의 분리, 저장으로 $SiO_2$함량 약 80ppm, 편차 $\pm$ 10 ppm 이하의 산화철을 제조할 수 있었다. 추가필터 설치의 운영에 따라 산화철의 품질편차 감소뿐만 아니라 고순도 산화철의 생산도 가능할 것으로 예상되었다.

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