• Title/Summary/Keyword: plastic zone size

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Particle Size-Dependent Failure Analysis of Particle-Reinforced Metal Matrix Composites using Dislocation Punched Zone Modeling (전위 펀치 영역 모델링에 의한 입자 강화 금속지지 복합재의 입자 크기 의존 파손 해석)

  • Suh, Yeong Sung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.3
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    • pp.275-282
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    • 2014
  • Particle-reinforced metal matrix composites exhibit a strengthening effect due to the particle size-dependent length scale that arises from the strain gradient, and thus from the geometrically necessary dislocations between the particles and matrix that result from their CTE(Coefficient of Thermal Expansion) and elastic-plastic mismatches. In this study, the influence of the size-dependent length scale on the particle-matrix interface failure and ductile failure in the matrix was examined using finite-element punch zone modeling whereby an augmented strength was assigned around the particle. The failure behavior was observed by a parametric study, while varying the interface failure properties such as the interface strength and debonding energy with different particle sizes and volume fractions. It is shown that the two failure modes (interface failure and ductile failure in the matrix) interact with each other and are closely related to the particle size-dependent length scale; in other words, the composite with the smaller particles, which is surrounded by a denser dislocation than that with the larger particles, retards the initiation and growth of the interface and matrix failures, and also leads to a smaller amount of decrease in the flow stress during failure.

A Study on the Fatigue Test in A5052 Alloy Sheet Under Mixed Mode Loading (혼합모드 하중하의 A5052 합금판재에서의 피로시험에 관한 연구)

  • Gu, Jae-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.828-834
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    • 2002
  • In this paper, for the mixed mode fatigue problem, the method of determining testing load was proposed. It is based on the plastic zone size and the limited maximum stress intensity factor by ASTM STANDARD E 647-00. The application method of maximum tangential stress criterion and the stress intensity factor for the finite width specimen was proposed. In the result of applying the method to mixed mode fat gut test for A5052 H34, it obtained the satisfactory experimental results on the stable crack growth.

Analysis on Short Crack Growth Rate after Single Overload under Cyclic Bending Moment

  • Song, Sam-Hong;Lee, Kyeong-Ro;Kim, Amkee
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.3
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    • pp.19-26
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    • 2001
  • In order to investigate the effect of single tensile overload on the short crack growth behavior under the out-of-plane cyclic bending moment, crack opening stresses were continuously measured by an elastic compliance method using strain gages. The characteristics of short crack growth after the single tensile overload are analyzed by the effective stress range ratio. Futhermore, the investigation was carried out with respect to various fatigue crack growth behaviors such as the plastic zone size effect on crack retardation, the retarded crack length and the number of cycles.

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A study on welding structure and thermal behavior in friction welding of austenitic stainless steel (오스테나이트계 스테인레스강의 마찰압접시 압접조직과 열적거동에 관한 연구)

  • 강춘식;정태용
    • Journal of Welding and Joining
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    • v.8 no.1
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    • pp.43-53
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    • 1990
  • The transient temperature distribution in the continuous friction welding 304 stainless steel bars is investigated by experimental and analytical methods. It is calculated by F.D.M. (finite difference method). The heating pressure, the rotational speed and friction coefficient obtained from experiment are used to determine the heat input at the contacting surface. Thermal properties of the workpiece are the function of temperature. The calculated temperature is well coincided with the measured value. The grain size at weld interface is extremely small due to the severe plastic deformation at high temperature, and result of this refined zone reveals higher hardness value. Because the HAZ is very narror about 2-3 mm, welding defects do not occure.

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A Study on the Steps of Shear Deformations Behavior of Fine-Blanking Process (Fine-Blanking시 전단 단계별 변형 거동에 관한 연구)

  • 이종구;박원규
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.26-33
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    • 2002
  • One characteristic of Fine-Blanking is that the size and the direction of stress and strain are very complex in the plastic flow according to the condition of blanking. Especially, they are affected by the clearance of punch and die, by the force of blanking holder and by the force of counter punch. The purpose of this research is to how the deformation behavior in shear zone more clearly, based on Green & Cauch's large deformation theory. The deformation behavior and cracks were investigated in each step of shear, according to punch penetration increase, the use of V-indenter ring and the hardness of materials. This research found that the transforming behavior was the same as pure discretion and the cracks could be prevented when hardness is low.

IRRADIATION EMBRITTLEMENT OF CLADDING AND HAZ OF RPV STEEL

  • Lee J.S.;Kim I.S.;Jang C.H.;Kimura A.
    • Nuclear Engineering and Technology
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    • v.38 no.5
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    • pp.405-410
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    • 2006
  • Microstructural features and their related mechanical property changes in the 309L cladding and the heat affected zone (HAZ) of SA508 cl.3 steel were investigated through the use of TEM, tensile and small punch (SP) tests. The specimens were irradiated at 563 K up to the neutron fluences of $5.79{\times}10^{19}n/cm^2$ (>1MeV). The microstructure of the clad was mainly composed of a fcc ${\gamma}-phase$, a low percentage of bcc ${\delta}-ferrite$, and a brittle ${\sigma}-phase$. Along the weld fusion line there formed a heavy carbide precipitation with a width of $20{\sim}40{\mu}m$, showing preferential cracking during plastic deformation. The yield stress and ductile-to-brittle transition temperature (DBTT) of the irradiated clads increased. The origin of the hardening and the shift of the DBTT are discussed in terms of the irradiation-produced defect clusters of a fine size and brittle ${\sigma}-phase$.

An Application of Minimum Strain Energy Density Criterion in Mixed Mode Fatigue Problem (혼합모드 피로문제에서의 최소 변형에너지 밀도기준의 적용)

  • Shim, Kyu-Seok;Koo, Jae-Mean
    • Journal of the Korean Society of Safety
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    • v.17 no.2
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    • pp.1-7
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    • 2002
  • In this paper, the maximum minimum strain energy density criterion was applied to the mixed mode fatigue test of A5052 H34 alloy. In this study result we can have seen that the authors stress intensity factor for the finite width specimen and method of determining testing load, based on the plastic zone size and the limited maximum stress intensity factor by ASTM STANDARD E-647-95, is useful.

Microstructurally sensitive crack closure (微視組織에 敏感한 균열닫힘 현상)

  • 김정규;황돈영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.898-905
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    • 1986
  • In order to obtain the microstructure improving fatigue crack propagation resistance of steels, fatigue crack propagation behavior of martensite-ferrite dual phase steels is investigated in terms of crack deflection and crack closure. The results obtained are as follows; (1) .DELTA.K$_{th}$ and fatigue crack propagation resistance in low .DELTA.K region increases with increasing hardness of second phase. But the difference of this crack propagation resistance decreases with increasing .DELTA.D. (2) In low .DELTA.K region, crack closure increases with increasing hardness of second phase, when the materials have all the sam volume fractionof second phase, or when yield strengths are similar in all materials. (3) These crack closure can be explained by fracture surface roughness due to crack deflection.n.

Effect of Copper and Heat Treatment on the Fracture Toughness of Ductile Cast Iron (구상흑연주철의 파괴특성에 미치는 Cu 및 열처리의 영향)

  • Kim, Won-Yong;Ra, Tae-Youb;Kang, In-Chan;Kwak, Chang-Sub
    • Journal of Korea Foundry Society
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    • v.13 no.6
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    • pp.555-562
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    • 1993
  • A study was investgated the relationship between fracture characteristics and microstructure changes according to Cu addition and heat treatment methods on the ductile cast iron. According to increment of Cu addition pearlite volume fraction was increased due to the deffect of anti-ferritizing of Cu. At the case of austempering heat treatment, fracture toughness of Cu contained specimen was decreased. The reason for the results seems to be responsible for decrement of plastic zone size at the crack tip. It was observed that the excellent fracture toughness can be obtained at the condition of normalizing and the specimen was not contained Cu. Under the such conditions, fractographs is composed of dimple pattern and fracture toughness 71.6MPa $\sqrt{m}$, tensile strength determined as the value of 961.6MPa, respectively.

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Modified DEBA for determining size dependent shear fracture energy of laminates

  • Goodarzi, M. Saeed;Hosseini-Toudeshky, Hossein
    • Steel and Composite Structures
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    • v.28 no.1
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    • pp.111-121
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    • 2018
  • It has been argued that fracture energy of composite laminates depends on their thickness and number of layers. In this paper a modified direct energy balance approach (DEBA) has been developed to evaluate the mode-II shear fracture energy for E-glass/Epoxy laminates from finite element model at an arbitrary thickness. This approach considers friction and damage/plasticity deformations using cohesive zone modeling (CZM) and nonlinear finite element modeling. The presence of compressive stress and resulting friction was argued to be a possible cause for the thickness dependency of fracture energy. In the finite element modeling, CZM formulation has been developed with bilinear cohesive constitutive law combined with friction consideration. Also ply element have been developed with shear plastic damage model. Modified direct energy balance approach has been proposed for estimation of mode-II shear fracture energy. Experiments were performed on laminates of glass epoxy specimens for characterization of material parameters and determination of mode-II fracture energies for different thicknesses. Effect of laminate thickness on fracture energy of transverse crack tension (TCT) and end notched flexure (ENF) specimens has been numerically studied and comparison with experimental results has been made. It is shown that the developed numerical approach is capable of estimating increase in fracture energy due to size effect.