• Title/Summary/Keyword: plastic yielding

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Robust Design of Shot Sleeve Wall Thickness for a Horizontal Pressure Die Casting Machine (수평형 고압다이캐스팅용 샷슬리브의 강건설계)

  • Park, Y.K.;Kim, J.G.
    • Journal of Power System Engineering
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    • v.11 no.2
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    • pp.51-57
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    • 2007
  • As a shot sleeve in die casting plays a critical role in delivering molten metal to a die cavity, any disruption to its function in the injection stage results in deterioration of the quality of final castings. To guarantee a smooth operation of a shot sleeve, its structural stability should be maintained. Despite the simple geometry, design of shot sleeve is based on individual engineer's experience and no agreement on the design is present. In this study, we newly propose a systematic methodology to determine a minimum wall thickness of a shot sleeve to prevent yielding or plastic deformation. Analytical calculations incorporating numerical analysis produce a rational design rule for minimum thickness of a shot sleeve subject to metal intensification pressure and geometric die constraint. To validate the proposed design guideline, authors present real data on a collection of actual shot sleeves. Upon checking their conformity to the new design rule, we discovered a strong correlation between the design of wall thickness and premature failures.

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Effect of Rubber Particle Size and Polymer Properties on Impact Strength and Fracture Behavior of Rubber/Polymer Composites (고무입자의 크기와 폴리머의 물성이 고무/폴리머 복합재료의 충격강도 및 파괴거동에 미치는 영향)

  • 이창수;강병일;조길원;황운봉
    • Composites Research
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    • v.12 no.6
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    • pp.83-89
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    • 1999
  • The impact strength and fracture behavior of rubber/polymer composites were investigated with respect to two factors: (i) characteristic ratio, $C_{\infty}$ as a measure of chain flexibility of the polymer matrix and (ii) the rubber particle size in polymer blend system. In this study C was controlled by the composition ratio of polyphenylene oxide (PPO) and polystyene (PS). Izod impact test and fractographic observation of the fracture surface using scanning electron microscope were conducted. Finite element analysis were carried out to gain understanding of plastic deformation mechanism (shear yielding and crazing) of these materials. Shear yielding was found to be enhanced when the flexibility of matrix polymer was relatively low and the rubber particles were small.

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Change in Microstructure and Texture during Continuous-Annealing in Dual-Phase Steels (복합조직강의 연속어닐링과정에서 미세조직과 집합조직의 변화)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.28 no.4
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    • pp.171-180
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    • 2015
  • The variation in microstructure and texture during continuous annealing was examined in a series of 1.6% Mn-0.1% Cr-0.3% Mo-0.005% B steels with carbon contents in the range of 0.010 to 0.030%. It was found that microstructure of hot band consisted of ferrite and pearlite as a consequence of high coiling temperature, and eutectoid carbon content was between 0.011% and 0.016%. Martensite ranged in volume fraction from 1.5% to 4.0% when annealed at $820{\circ}C$ according to the typical continuous annealing cycle. The critical martensite content for the continuous yielding was about 4% from stress-strain curves. The continuous yielding was obtained in the 0.030% carbon steel and 0.010% to 0.020% carbon steels revealed some yield point elongation ranging from 0.8% to 2.2% in as-annealed conditions. Higher tensile strength in the higher carbon steel is due to both increase in the martensite volume fraction and ferrite grain refinement. Decreasing the carbon content to 0.01% strengthened the intensities of ${\gamma}$-fiber textures, resulting in the increase in the $r_m$ value, which was caused by the lower volume fraction of martensite. The higher carbon steels showed the lower $r_m$ value of about 1.0.

Seismic design of chevron braces cupled with MRF fail safe systems

  • Longo, Alessandra;Montuori, Rosario;Piluso, Vincenzo
    • Earthquakes and Structures
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    • v.8 no.5
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    • pp.1215-1240
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    • 2015
  • In this paper, the Theory of Plastic Mechanism Control (TPMC) is applied to the seismic design of dual systems composed by moment-resisting frames and Chevron braced frames. The application of TPMC is aimed at the design of dual systems able to guarantee, under seismic horizontal forces, the development of a collapse mechanism of global type. This design goal is of primary importance in seismic design of structures, because partial failure modes and soft-storey mechanisms have to be absolutely prevented due to the worsening of the energy dissipation capacity of structures and the resulting increase of the probability of failure during severe ground motions. With reference to the examined structural typology, diagonal and beam sections are assumed to be known quantities, because they are, respectively, designed to withstand the whole seismic actions and to withstand vertical loads and the net downward force resulting from the unbalanced axial forces acting in the diagonals. Conversely column sections are designed to assure the yielding of all the beam ends of moment-frames and the yielding and the buckling of tensile and compressed diagonals of the V-Braced part, respectively. In this work, a detailed designed example dealing with the application of TPMC to moment frame-chevron brace dual systems is provided with reference to an eight storey scheme and the design procedure is validated by means of non-linear static analyses aimed to check the actual pattern of yielding. The results of push-over analyses are compared with those obtained for the dual system designed according to Eurocode 8 provisions.

The Mechanism of Load Resistance and Deformability of Reinforced Concrete Coupling Beams (철근 콘크리트 연결보의 하중 전달 기구와 변형 능력)

  • Hong, Sung-Gul;Jang, Sang-Ki
    • Journal of the Earthquake Engineering Society of Korea
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    • v.10 no.3 s.49
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    • pp.113-123
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    • 2006
  • An experimental investigation on the behavior of reinforced concrete coupling beams is presented. The test variables are the span-to-depth ratio, the ratio of flexural reinforcements and the ratio of shear rebars. The distribution of arch action and truss action which compose the mechanism of shear resistance is discussed. The increase of plastic deformation after yielding transforms the shear transfer by arch action into by truss action. This study proposes the deformation model for reinforced concrete coupling beams considering the bond slip of flexural reinforcement. The strain distribution model of shear reinforcements and flexural reinforcements based on test results is presented. The yielding of flexural reinforcements determines yielding states and the ultimate states of reinforced concrete coupling beam are defined as the ultimate compressive strain of struts and the degradation of compressive strength due to principal tensile strain of struts. The flexural-shear failure mechanism determines the ultimate state of RC coupling beams. It is expected that this model can be applied to displacement-based design methods.

Pier Stiffness and Bridge Collapse Mechanism (교각 강성과 교량의 붕괴기구)

  • Kook, Seung-Kyu
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.2
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    • pp.187-192
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    • 2016
  • While structures are designed within elastic range by other designs, plastic behavior of structures should be verified and controlled in order to prevent structural collapse by the earthquake resistant design. No Collapse Requirement for typical bridges is to avoid falling down of superstructure by way of plastic behavior of certain structural elements and to operate emergency vehicles after earthquake. Such plastic behavior is restricted to connections or pier columns and appropriate measures are required for each case. Earthquake Resistant Design part of Roadway Bridge Design Code provides design processes for Ductile Collapse Mechanism by forming plastic hinges at pier columns. Also for bridges with reinforced concrete piers ductility-based design processes are provided as an appendix constructing Brittle Collapse Mechanism with connection yielding. In this study, a typical bridge with steel bearing connections and reinforced concrete piers is selected and No Collapse Design procedure considering both Ductile and Brittle Collapse Mechanism is proposed together with revisions required for the Earthquake Resistant Design part.

A Study on the Confining Effect Due to Geosynthetics Wrapping Compacted Soil Specimen (토목섬유로 보강된 다짐토 공시체의 구속효과 관한 연구)

  • Kim, Eun Ra;Iizuka, Atsushi;Kim, You-Seong;Park, Hong
    • Journal of the Korean Geotechnical Society
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    • v.20 no.5
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    • pp.5-16
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    • 2004
  • This paper presents the modeling of geosynthetic-reinforced compacted soils and discusses the reinforcement effect arising from confining the dilatancy deformation of the soil by geosynthetics. A series of compressive shear tests for compacted sandy soil specimens wrapped by geosynthetics are carried out by quantitatively examining the geosynthetic-reinforcement effect, occurring from a confinement of the dilative deformation in compacted soils during shearing. In the test, the initial degree of compaction is changed for each series of sandy soil specimens so that each series has different degree of dilatancy characteristics. Herein, the axial forces working on the geosynthetics so as to prevent dilative deformation of compacted soils during shearing are measured. Furthermore, the elasto-plastic modeling of compacted soils and a rational determination procedure for input parameters needed in the elasto-plastic modeling are presented. And to describe the irreversible deformation characteristics of compacted soils during shearing, the subloading yielding surface (Hashiguchi (1989)) to the elasto-plastic modeling is introduced. Finally, the elasto-plastic finite element simulation is carried out and the geosynthetic-reinforcement effect is discussed.

3-D Frame Design Using Second-Order Plastic-Hinge Analysis Accounting for Lateral Torsional Buckling (횡비틀림좌굴을 고려하는 2차 소성힌지해석을 이용한 3차원 강뼈대 구조물 설케)

  • 김승억;박주수
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.15 no.1
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    • pp.117-126
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    • 2002
  • In this paper, 3-D fame design using second-orders plastic-hinge analysis accounting for lateral torsional buckling is developed. This analysis accounts for material and geometric nonlinearities of the structural system and its component members. Moreover, the problem associated with conventional second-order plastic-hinge analyses, which do not consider the degradation of the flexural strength caused by lateral torsional buckling, is overcome. Efficient ways of assessing steel frame behavior including gradual yielding associated with residual stresses and flexure, second-order effect, and geometric imperfections are presented. In this study, a model consisting of the unbraced length and cross-section shape is used to account for lateral torsional buckling. The proposed analysis is verified by the comparison of the LRFD results. A case studs shows that lateral torsional buckling is a very crucial element to be considered in second-order plastic-hinge analysis. The proposed analysis is shown to be an efficient reliable tool ready to be implemented into design practice.

3-D Frame Analysis and Design Using Refined Plastic-Hinge Analysis Accounting for Local Buckling (국부좌굴을 고려하는 개선소성힌지해석을 이용한 3차원 강뼈대 구조물 해석 및 설계)

  • Kim, Seung Eock;Park, Joo Soo
    • Journal of Korean Society of Steel Construction
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    • v.14 no.1
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    • pp.13-21
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    • 2002
  • In this paper, 3-D frame design using refined plastic-hinge analysis accounting for local buckling is developed. This analysis accounts for material and geometric nonlinearities of the structural system and its component members. Moreover, the problem associated with conventional refined plastic-hinge analyses, which do not consider the degradation of the flexural strength caused by local buckling, is overcome. Efficient ways of assessing steel frame behavior including gradual yielding associated with residual stresses and flexure, second-order effect, and geometric imperfections are presented. In this study, a model consisting of the width-thickness ratio is used to account for local buckling. The proposed analysis is verified by the comparison of the LRFD results. A case study shows that local buckling is a very crucial element to be considered in second-order plastic-hinge analysis. The proposed analysis is shown to be an efficient, reliable tool ready to be implemented into design practice.

Numerical Analysis of Confining Effect Due to Geosynthetics Wrapping Compacted Soil Specimen (토목섬유로 보강된 다짐토 공시체의 구속효과에 관한 수치계산)

  • Kim, Eun-Ra;Kang, Ho-Keun
    • Journal of the Korean Geotechnical Society
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    • v.20 no.2
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    • pp.37-46
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    • 2004
  • This paper presents the modeling of geosynthetic-reinforced soils and discusses the reinforcement effect arising from confining the dilatancy deformation of the soil by geosynthetics. A series of compressive shear tests for compacted sandy soil specimens wrapped by geosynthetics are carried out by quantitatively examining the geosynthetic-reinforcement effect, and it occurred from the confinement of the dilative deformation of compacted soils during shearing. In the test, the initial degree of compaction is changed for each series of sandy soil specimens so that each series has different degree of dilatancy characteristics. Herein, the axial forces working to the geosynthetics so as to prevent dilative deformation of compacted soils during shearing are measured. Furthermore, the elasto-plastic modeling of compacted soils and a rational determination procedure of input parameters needed in the elasto-plastic modeling are presented. In this paper, the subloading yielding surface(Hashiguchi(1989)) is introduced to the elasto-plastic modeling which could describe the irreversible deformation characteristics of compacted soils during shearing. Finally, the elasto-plastic finite element simulation is carried out and the geosynthetic-reinforcement effect is discussed.