• Title/Summary/Keyword: plastic work

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Low Temperature Synthesis of TiO2 Films for Application to Dye-sensitized Solar Cells

  • Wi, Jin-Seong;Choe, Eun-Chang;Seo, Yeong-Ho;Hong, Byeong-Yu
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.475-475
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    • 2014
  • Dye sensitized solar cells (DSSCs) are regarded as potential inexpensive alternatives to conventional solid-state devices. The flexible version, employing conductive-plastic-film substrates, is appealing for commercialization of DSSCs because it not only reduces the weight and cost of the device but also extends their applications. However, the need for high temperature does not permit the use of plastic-film substrate. So, development of low-temperature methods is therefore realization of flexible DSSCs. In this work, the electrophoretic deposition combined with hydrothermal treatment was employed to prepare nanocrystalline $TiO_2$ thin film at low temperature. We confirmed the prepared $TiO_2$ thin films with different voltages and deposition times in the electrophoretic deposition process. Properties of the $TiO_2$ films were investigated by various analysis method such as X-ray diffraction, field emission scanning electron microscopy (FESEM) and UV-visible spectrophotometer.

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A Comparisonal Analysis Among the Processes of Piston -Pin Production (Piston-Pin 제작공정의 비교해석)

  • 김장군;장동환;황병복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.03b
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    • pp.130-137
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    • 1996
  • Several cold extrusion processes to produce an axisymmetric steel piston-pin are investigated for comparing each other. Two methods among four conventinal ones are selected to be simulated using the rigid-plastic finite element method. One of the both methods using a mechanical press has one stage process and the other utilizing a cold header applies a multi-stage process to produce a final product. Because the main process is a backward extrusion, the design criteria such as the backward extrusion ration and punch diameter to depth rationare ocnsidered. FEM analysis is performed mainly for strain distributin and load-stroke relationshis. Based on the results of preliminary simulatin, both process sequences are proved to have proper charicteristics suitable for each production method in terms of maximum load. Those simulation results will be a good design criteria in the future work to advance the manufacturing process.

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A Comparisonal Anlaysis among the Processes of Gear Blank (기어 블랭크 성형공정의 비교 해석)

  • 최호준;김장군;황병복
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.174-184
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    • 1996
  • Two methods for cold extrusion processes to produce an axisymmetric steel gear blank are investigated for comparing each other. The "classical" forming method consisting of four operations is selected first to be simulated using the rigid-plastic finite element method and uses single-die presses. The other using a fully automated transfer headers can produce the final part without interannealing. The final products must be checked at the design criteria such as area reduction, the extrusion ratio and punch diameter to depth ratio, especially punch buckling by simulations. FEM analysis is performed mainly for strain distribution, both process sequences are proved to have proper charicteristics suitable for each production method in terms of maximum load. Those simulation results will provide good design criteria in the future work to advance the manufacturing process.

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Effect of {10ī2} Twinning Characteristics on the Deformation Behavior of Rolled AZ31 Mg Alloy ({10ī2} 쌍정 특성이 AZ31 마그네슘 합금 압연재의 변형거동에 미치는 영향)

  • Park, S.H.;Hong, S.G.;Lee, J.H.;Lee, C.S.
    • Transactions of Materials Processing
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    • v.19 no.7
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    • pp.416-422
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    • 2010
  • The $\{10\bar{1}2\}$ twinning characteristics, such as active twin variants, volume fraction of twins with strain, twin morphology, twin texture and angle relationship between twins, were dependent on the activation mode (i.e., tension parallel to the caxis or compression perpendicular to the c-axis). The selection criterion of active twin variants was governed by the Schmid law. This activation of selected twin variants depending on the activation mode consequently caused a totally different plastic deformation behavior in two activation modes. The differences in the deformation characteristics, such as flow stress and work hardening rate, between both activation modes were explained in relation with activation stresses for slips and twinning, relative activities of twinning and slips during plastic deformation, grain refining effect by twin boundaries (Hall-Petch effect), and twinning-induced change in activities of slips.

A Behavior of Clayey Foundation Using Elasto-plastic Constitutive Model - On the Lade's Model, Cubical Triaxial Test and the Determination of Soil Parameters- (탄.소성구성식에 의한 점토지반의 거동해석 (I) -Lade의 모델, 입방체 삼축시험 및 토질매개변수 결정-)

  • 이문수;이광동;오재화
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.35 no.4
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    • pp.106-118
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    • 1993
  • The purpose of this study is to develop a multireservoir water balance model which may be used to evaluate rural water demands such as agricultural water, domestic water, industrial water and livestock water and to determine effective storage of reservoir. The model was verified to compare the observed reservoir release data with the simulated reservoir release data of the existing Munsan and Dongbu reservoirs located in the Gisan rural district for 3 years('87~'89). For model application, the effective storages of existing reservoirs(Munsan & Dongbu) were evaluated for 10-year frequency drought and that of newly planned reservoirs(Kumbok & Kudong) were determined for 10-year frequency drought. In addition, the behavior of effective storages for existing reservoirs were analyzed in the case of introducing new reservoirs in the existing system.

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Observation of the Deformation-Induced Anisotropy in the Square-Die Extrusion Process (평금형 압출공정에 대한 변형이방성 예측 알고리즘의 적용)

  • 이창희;양동열;이용신
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.86-89
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    • 2002
  • Due to extremely large reduction of area or extrusion ratio in ordinary production of extruded profiles, anisotropy is naturally induced by large severe deformation during the extrusion process. Therefore, the anisotropic properties play a great role in the post processing of extruded profiles, such as in bending. Moreover, undesirable deformation will be involved when the deformation-induced anisotropy is ignored. In order to observe the deformation-induced anisotropy of the thin-walled product, the proposed algorithm is applied to some chosen industrial extrusion processes. In the resent work, the method for prediction of deformation-induced anisotropy employing the Barlats six-component yield potential to the rigid-plastic finite element method is proposed. The proposed algorithm is verified with the comparison to the crystallographic texture analysis, and then applied to the C-section exclusion process using a square die. The predicted anisotropy is then compared with the experimental and computational observations for validating the proposed algorithm.

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Rigid-Plastic Finite Element Analysis of Anisotropic Sheet Metal Forming Processes by using Continuum Elements (연속체요소를 이용한 이방성 박판재료 성형공정의 강소성 유한요소해석)

  • 이동우;양동열
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.24-27
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    • 1997
  • In the present work, rigid-plastic continuum elements employing the shape change and anisotropic effects are derived for the purpose of applying more realistic blankholding force condition in three-dimensional finite element analysis of sheet metal forming process. In order to incorporate the effect of shape change effectively in the derivation of finite element equation using continuum element for sheet metal forming, the convected coordinate system is introduced, rendering the analysis more rigorous and accurate. The formulation is extended to cover the orthotropic material using Hill's quadratic yield function. For the purpose of applying more realistic blankholding force condition, distributed normal and associated frictional tangent forces are employed in the blankholder, which is pressed normal and associated frictional tangent forces are employed in the blankholder, which is pressed against the flange until the resultant contact force with the blank reaches the prescribed value. As an example of sheet metal forming process coupling the effect of planar anisotropy and that of blankholding boundary condition, circular cup deep drawing has been analyzed considering both effects together.

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A Study on the Forming Characteristics of Radial Extrusions (레이디얼압출의 성형특성에 관한 연구)

  • 이수형;황병복
    • Transactions of Materials Processing
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    • v.8 no.6
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    • pp.604-611
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    • 1999
  • This paper is concerned with the family of parts that generally feature a central hub with radial protrusions. As opposed to conventional forward and backward extrusion, in which the material flows in a direction parallel to that of the punch or die motion, the material flows perpendicular to the punch motion in radial extrusion. Three variants of radial extrusion of a collar or flange are investigated. Case I involves forcing a cylindrical billet against a flat die, Case II involves deformation against a stationary punch recessed in the lower die, and Case III involves both the upper and lower punches moving together toward the center of the billet. Extensive simulational work is performed with each case to see the process conditions in terms of forging load, balanced and symmetrical flow in the flange. Also, the effect of the gap size and die corner radii to the material flow are investigated. In this study, the forming characteristics of radial extrusion will be considered by comparing the forces, shapes etc. The design factors during radial extrusion are investigated by the rigid-plastic FEM simulation.

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Flame Retardancy & Mechanical Properties of Mixed Waste $Plastic/Mg(OH)_{2}$ Composites Reinforced with PUB Powder (PUB 분말이 충전된 혼합폐플라스틱/$Mg(OH)_{2}$ 복합소재의 난연성 및 기계적 특성)

  • Jung, Ki-Chang;Song, Jong-Hyeok
    • Journal of the Korean Society of Safety
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    • v.21 no.1 s.73
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    • pp.65-71
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    • 2006
  • Flame retardancy and mechanical properties of polyolefinic mixed waste plastics/filler composites were investigated by using inorganic flame retardant(magnesium hydroxide) and PUB(polyurethane block) powder generated from cryogenic insulation process. All composites were obtained by extrusion and after compression molding. The effect of PUB powder on the properties of the composites was studied by tensile and izod impact test, morphology studies and flammability as LOI and UL94 vertical burning test and smoke density. The objective of this work is to obtain good mechanical properties from recycled PP composites with $Mg(OH)_{2}/PUB$ powder as fillers and optimum cost-performance balance, in addition to flame retardant characteristics.

A Study on the Algorithm for Nonlinear Dynamic Response Analysis of Shell Structure (쉘 구조물의 비선형 동적응답 해석을 위한 Algorithm에 관한 연구)

  • 최찬문
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.32 no.2
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    • pp.164-176
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    • 1996
  • The main intention of this paper is to develop and compare the algorithm based on finite element procedures for nonlinear transient dynamic analysis which has combined effects of material and geometric nonlinearities. Incremental equilibrium equations based on the principle of virtual work are derived by the finite element approach. For the elasto - plastic large deformation analysis of shells and the determination of the displacement-time configuration under time-varying loads, the explicit, implicit and combined explicit-implicit time integration algorithm is adopted. In the time structure is selected and the results are compared with each others. Isoparametric 8-noded quadrilateral curved elements are used for shell structure in the analysis and for geometrically nonlinear elastic behaviour, a total Lagrangian coordinate system was adopted. On the other hands, material nonlinearity is based on elasto-plastic models with Von-Mises yield criteria. Thus, the combined explicit-implicit time integration algorithm is benefit in general case of shell structure, which is the result of this paper.

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