• 제목/요약/키워드: plastic limit

검색결과 508건 처리시간 0.022초

특수합금 사각봉 모넬 소재의 인발 소성변형 및 롤러 특성 해석 (Analysis on Characteristics of Drawing Plastic Deformation for Rectangular Monel Material with Special Alloy and Rollers)

  • 이영식;양영준
    • 한국산업융합학회 논문집
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    • 제25권6_2호
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    • pp.961-968
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    • 2022
  • Hydrogen embrittlement leads to the damages in bolts, nut, especially, high pressure valves, in the semiconductor facilities, hydrogen vehicles, hydrogen stations and so on. Monel material has higher strength than SUS material. Therefore, even though Monel material with special alloy is usually used to prevent the hydrogen embrittlement, it needs powerful drawing system to manufacture the rectangular or hexagonal bar using circular bar. The purpose of this study is to investigate the characteristics of plastic deformation of Monel material and 2 rollers of rolling unit in plastic limit through numerical analysis. As the results, it was predicted that, based on mean stress, as the rolling step was increased, the rolling force of rolling unit was decreased. In addition, the heat treatment for Monel material was needed because of residual stress due to plastic deformation. As for rollers, the roller was safe about 1.86 times compared with that of ultimate strength. In this study, as the roller 2 showed larger stress than roller 1, thus, roller 2 should be designed carefully to guarantee the safety. Further it was confirmed that the reaction force of roller could be helpful in bearing design.

Cranial Base Reconstruction and Secondary Frontal Advancement for Meningoencephalocele Following LeFort III Osteotomy in a Patient with Crouzon Syndrome: Case Report

  • Sungmi Jeon;Yumin Kim;Ji Hoon Phi;Jee Hyuk Chung
    • Archives of Plastic Surgery
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    • 제50권1호
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    • pp.54-58
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    • 2023
  • Patients with Crouzon syndrome have increased risks of cerebrospinal fluid rhinorrhea and meningoencephalocele after LeFort III osteotomy. We report a rare case of meningoencephalocele following LeFort III midface advancement in a patient with Crouzon syndrome. Over 10 years since it was incidentally found during transnasal endoscopic orbital decompression, the untreated meningoencephalocele eventually led to intermittent clear nasal discharge, frontal headache, and seizure. Computed tomography and magnetic resonance imaging demonstrated meningoencephalocele in the left frontal-ethmoid-maxillary sinus through a focal defect of the anterior cranial base. Through bifrontal craniotomy, the meningoencephalocele was removed and the anterior cranial base was reconstructed with a pericranial flap and split calvarial bone graft. Secondary frontal advancement was concurrently performed to relieve suspicious increased intracranial pressure, limit visual deterioration, and improve the forehead shape. Surgeons should be aware that patients with Crouzon syndrome have the potential for an unrecognized dural injury during LeFort III osteotomy due to anatomical differences such as inferior displacement and thinning of the anterior cranial base.

변형율 속도를 고려한 소성불안정 조건을 이용한 성형한계선도의 예측 (Prediction of Forming Limit Diagram Using Plastic Instability Condition Considered Strain Rate.)

  • 한규택;강대민;김진욱;백남주
    • 한국안전학회지
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    • 제5권2호
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    • pp.58-65
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    • 1990
  • The purpose of this study is to consider the effects of strain rate on the stress-strain behavior of sheet metal at instability. The results and conclusions obtained as follows : 1. As the strain rate increases, the fracture pressure increases and the polar height at fracture decreases. 2. The effect of strain rate on forming limit diagram produces a general lowering of the diagram with increasing strain rate but changes according to materials and strain paths. 3. The forming limit diagram predicted by swift instability theory is comparatively inconsistent with the experimental result at high strain rates, because there is inevitable gap between them.

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코팅제의 변형한계에 대한 수치적연구 (Numerical Investigation of Forming Limit of Coated Sheet Metals)

  • 정태훈;김종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.460-464
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    • 1997
  • By the used of a similar numerical method as in the previous paper, the forming limit stain of coatedsheet metals is investigated in which the FEM is applied and J2G(J/sab 2/-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Coated two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stetched in a plane-strain atate, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the coated state, the higher limiting strain of one layer is reduced due to the lower limiting stain of the other layer and vice, and does not necessarily obey the rule of linear combination of the limiting stain of each layer weighted according thickness.

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A 5032 판재성형에서 발생하는 표면거칙기에 관한 연구 (A Study on the Surface Roughness in the A 5032 Sheet Metal Forming)

  • 박서운;김진무
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.546-551
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    • 1997
  • In sheet metal forming, since the surface area of workpiece is apparently larger than the volume of it, the surface condition of the sheet metal is much varied. The formability of sheet metal is decided by the forming limit and the macroscopic suface defect as like fracture and wrinkle, and microscopic asponent, The factors affected in forming limit are stain herdening exponent, strain-rate scnsitivity exponent, anisotropic coefficient. The increasing of surface roughness is decresed the forming limit curve. It is known that the greater plastic deformation the more surface roughness by Kienzle, Osadaka. The purpose of this study is to investigate the influences of surface roughness in a uniaxial tension and the traperzoidal-shaped box drawing.

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전단띠 형성에 의한 원형접합판의 변형한계 해석 (Analysis of Forming Limit for Circular Bonded Sheet Metals by Shear Band Formation)

  • 정태훈
    • 한국공작기계학회논문집
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    • 제10권1호
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    • pp.127-132
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    • 2001
  • By the use of a similar numerical method as the forming limit strain by coating method of coated sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotohs Corner Theory) is utilized as the plasticity constitutive equa-tion. Circular bonded sheet metals with dissimilar sheets on both surface planes are stretched in a plane -strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such com-posite sheets are clearly illustrated. It is concluded that, it the bonded state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighed according thickness.

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클래드코팅재의 성형성에 대한 수치적연구 (Numerical Investigation of Forming Limit of Clad Coated Sheet Metals)

  • 정태훈
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.340-345
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    • 2003
  • By the use of a similar numerical method as that in the previous paper, the forming limit strain by coating method of clad sheet metals is investigated, in which the FEM is applied and J2G(J2-Gotoh's corner theory) is utilized as the plasticity constitutive equation. Clad two-layer sheets and sheets bonded with dissimilar sheets on both surface planes are stretched in a plane-strain state, with various work-hardening exponent n-values and thicknesses of each layer. Processes of shear-band formation in such composite sheets are clearly illustrated. It is concluded that, in the clad state, the higher limiting strain of one layer is reduced due to the lower limiting strain of the other layer and vice versa, and does not necessarily obey the rule of linear combination of the limiting strain of each layer weighted according thickness.

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$\rho$-Version 유한요소해석에 의한 탄소성 평판의 극한하중 관정 (A Limit Load of Elastic-Plastic Plates by $\rho$-Version Finite Element Analysis)

  • 박진환;정우성;우광성
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1998년도 봄 학술발표회 논문집
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    • pp.33-40
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    • 1998
  • Although a structural analysis based on e linear elastic theory yields good results for deformations and stresses produced by working loads, it fails to assess the teal load-carrying of the plates on the verge of yielding. In case of a limit analysis of plates, the yield line theory is widely used on the basis of the upper bound theorem and theoretically it overestimates the strength of the plate. There is, therefore, a general need for analytical methods of predicting the inelastic behavior and load-carrying capacities of plate subjected to arbitrary loadings and boundary conditions. The $\rho$-version of finite element method has been presented for determining the accurate limit load of plates. The numerical results by $\rho$-version model compares with the results obtained by the h-version software ADINA as well as with the available analytical solutions in literatures.

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우리나라 중부지방 시설원예지 토양 및 지하수 환경 (Groundwater and Soil Environment of Plastic Film House Fields around Middle Korea)

  • 김진호;류종수;권순국
    • 한국농공학회:학술대회논문집
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    • 한국농공학회 2001년도 학술발표회 발표논문집
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    • pp.479-483
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    • 2001
  • This Study was carried out to know the soil properties and the quality of shallow groundwater in the plastic film house fields around mid-Korea. This study was conducted at 11 sites in Suweon, Pyungtaek, Yongin, and Chunchen on May, June, July and August in 1999. The the average concentration of nitrate-nitrogen was 19.1 mg/L, it reached almost to the limiting level, 20 mg/L. Moreover about 36.4% of survey sites exceeded limiting level to agricultural groundwater quality. And Sulfur concentrations also at some sites exceeded to agricultural groundwater quality limit level (50 mg/L), which could make damage to the crop. Nitrate-nitrogen, which is one of the most important factors in the groundwater quality, It has highly positive correlation with any other ion in groundwater. This result showed that groundwater quality management practices should be taken for the agricultural production as well as for environment at the plastic film house areas.

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경로의존성 없는 극좌표계 성형한계도를 이용한 판재 성형성 향상 기술 (The Improvement of Formability using the Polar-coordinate FLD with Strain Path Independence)

  • 배문기;홍승현;최광용;윤정환;김영석
    • 소성∙가공
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    • 제24권5호
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    • pp.348-353
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    • 2015
  • The PEPS(Polar-coordinated Effective Plastic Strain) FLD(Forming Limit Diagram), a new type of FLD based on a polar representation of the EPS(Effective Plastic Strain), appears to be an effective solution to the problem of non-linear strain path effects. This method has the advantages of the familiar strain-based diagram for linear loading, but without the strain-hardening limitations of the stress-based diagram, or non-intuitive aspects of alternate Cartesian diagrams based on effective plastic strain. In the current study, the PEPS FLD was applied to the development process of an aluminum automobile-body panel, including the necking or crack prediction, die design, and die modification. As a result, the PEPS FLD provided improved formability of aluminum sheet as compared to deriving the potential formability with non-linearity.