• Title/Summary/Keyword: plastic anisotropy

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A Prediction of Bursting Failure in Tube Hydroforming Process Based on Necking Conditions (네킹발생조건에 의한 관재 액압성형 공정에서의 터짐 불량 예측)

  • 김상우;김정;박훈재;강범수
    • Transactions of Materials Processing
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    • v.13 no.7
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    • pp.629-634
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    • 2004
  • Based on plastic instability, analytical prediction of bursting failure on tube hydroforming processes under combined infernal pressure and independent axial feeding is carried out. Bursting is irrecoverable phenomenon due to local instability under excessive tensile stresses. In order to predict the bursting failure, three different classical necking criteria such as diffuse necking criterion for sheet and tube, local necking criterion for sheet are introduced. The incremental theory of plasticity for anisotropic material is adopted and then the hydroforming limit and bursting failure diagram with respect to axial feeding and hydraulic pressure are presented. In addition, the influences of the material properties such as anisotropy Parameter, strain hardening exponent and strength coefficient on bursting Pressure are investigated. As results of the above approach, the hydroforming limit in view of bursting failure is verified with experimental results.

Deformation Induced Anisotropy in Profile Extrusion of Aluminium Alloys (알루미늄 압출공정에서의 변형이방성에 대한 연구)

  • Lee C. H.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.10a
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    • pp.37-41
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    • 2000
  • Extruded Profiles of Aluminum alloys have been widely used as parts and frames in mechanical and construction structures. Nowadays, mechanical processing of extruded Al alloy profiles is often employed for various industrial applications. Especially, the bending process is more and more applied and the process is greatly influenced by the distributed mechanical properties in the extruded profiles. Due to large reduction of area or extrusion ratio in ordinary production of extruded profiles, anisotropy is naturally induced by large severe deformation during the extrusion process. Therefore, the anisotropy properties play a great role in the bending process, as a post processing of extruded profiles and errors will be involved when the extruded profiles are treated as isotropic material, ignoring the induced anisotropy in the thin-walled extruded product. In the present work, the anisotropic material change is simulated, as a simplified method, employing Barlats six-component yield criterion in the rigid-plastic finite element method. Finite element computations are carried out for extrusion of a thin-walled part.

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Elastic-Plastic Implicit Finite Element Method Considering Planar Anisotropy for Complicated Sheet Metal Forming Processes (탄소성 내연적 유한요소법을 이용한 평면 이방성 박판의 성형공정해석)

  • Yun, Jeong-Hwan;Kim, Jong-Bong;Yang, Dong-Yeol;Jeong, Gwan-Su
    • Transactions of Materials Processing
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    • v.7 no.3
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    • pp.233-245
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    • 1998
  • A new approach has been proposed for the incremental analysis of the nonsteady state large deformation of planar anisotropic elastic-plastic sheet forming. A mathematical brief review of a constitutive law for the incremental deformation theory has been presented from flow theory using the minimum plastic work path for elastic-plastic material. Since the material embedded coordinate system(Lagrangian quantity) is used in the proposed theory the stress integration procedure is completely objective. A new return mapping algorithm has been also developed from the general midpoint rule so as to achieve numerically large strain increment by successive control of yield function residuals. Some numerical tests for the return mapping algorithm were performed using Barlat's six component anisotropic stress potential. Performance of the proposed algorithm was shown to be good and stable for a large strain increment, For planar anisotropic sheet forming updating algorithm of planar anisotropic axes has been newly proposed. In order to show the effectiveness and validity of the present formulation earing simulation for a cylindrical cup drawing and front fender stamping analysis are performed. From the results it has been shown that the present formulation can provide a good basis for analysis for analysis of elastic-plastic sheet metal forming processes.

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Sectional Forming Analysis of Automobile Sheet Metal Parts by using Rigid-Plastic Explicit Finite Element Method (강소성 외연적 유한요소법을 이용한 자동차 박판제품의 성형공정에 대한 단면해석)

  • Ahn, D.G.;Jung, D.W.;Yang, D.Y.;Lee, J.H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.3
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    • pp.19-28
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    • 1995
  • The explicit scheme for finite element analysis of sheet metal forming problems has been widely used for providing practical solutions since it improves the convergency problem, memory size and computational time especially for the case of complicated geometry and large element number. The explicit schemes in general use are based on the elastic-plastic modelling of material requiring large computation time. In the present work, rigid-plastic explicit finite element method is introduced for analysis of sheet metal forming processes in which plane strain normal anisotropy condition can be assumed by dividing the whole piece into sections. The explicit scheme is in good agreement with the implicit scheme for numerical analysis and experimental results of auto-body panels. The proposed rigid-plastic explicit finite element method can be used as robust and efficient computational method for prediction of defects and forming severity.

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Elastic-plastic Micromechanics Modeling of Cross-anisotropic Granular Soils: I. Formulation (직교 이방적 사질토의 미시역학적 탄소성 모델링: I. 정식화)

  • Jung, Young-Hoon;Chung, Choong-Ki
    • Journal of the Korean Geotechnical Society
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    • v.23 no.3
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    • pp.77-88
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    • 2007
  • A micromechanics-based model to simulate the elastic and elastic-plastic behavior of granular soils is developed. The model accounts for the fabric anisotropy represented by the statistical parameter of the spatial distribution of contact normals, the evolution of fabric anisotropy as a function of stress ratio, the continuous change of the co-ordination number relating to the void ratio, and the elastic and elastic-plastic microscopic contact stiffness. Using the experimental data for metallic materials, the elastic-plastic contact stiffness is derived as a power function of the normal contact force as well as the contact force initiating the yielding of contact bodies. To quantitatively assess microscopic model parameters, approximate solutions of cross-anisotropic elastic moduli are derived in terms of the micromechanical parameters.

Factors affecting hydraulic anisotropy of soil

  • Nurly Gofar;Alfrendo Satyanaga;Gerarldo D. Aventian;Gulnur Pernebekova;Zhanat Argimbayeva;Sung-Woo Moon;Jong Kim
    • Geomechanics and Engineering
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    • v.36 no.4
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    • pp.343-353
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    • 2024
  • The hydraulic anisotropic behavior of unsaturated soil has not been fully explored in relation to the grain-size distribution. The present study conducted laboratory assessments to examine the hydraulic anisotropy condition of statically compacted specimens in various initial states. The investigation incorporated the concept of hydraulic anisotropy by employing two discrete forms of soil stratification: horizontal-layering (HL) and vertical-layering (VL). The examined soils comprised sandy silt and silty sand, exhibiting either unimodal or bimodal soil-water characteristic curve (SWCC). This study aimed to investigate the potential correlation between the hydraulic anisotropy ratio and soil properties. The present study established a correlation between the hydraulic anisotropy ratio and several soil parameters, including fine content, dry density, plastic limit, and liquid limit. The study results indicate a non-linear relationship between the percentage of fine and dry density in soils with unimodal and bimodal soil-water characteristic curve (SWCC) and hydraulic anisotropy ratio.

Effects of Hot Asymmetric Rolling on Microstructure and Formability of Aluminum Alloys (고온 비대칭압연이 알루미늄 합금의 미세조직과 성형성에 미치는 영향)

  • Jeong, Museob;Lee, Jongbeom;Han, Jun Hyun
    • Korean Journal of Materials Research
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    • v.29 no.10
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    • pp.647-655
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    • 2019
  • In order to analyze the effect of hot asymmetric rolling on the microstructure and texture of aluminum alloy and to investigate the effect of the texture on the formability and plastic anisotropy of aluminum alloy, aluminum 6061 alloy is asymmetrically rolled at room temperature, $200^{\circ}C$, $350^{\circ}C$, and $500^{\circ}C$, and the results are compared with symmetrically rolled results. In the case of asymmetric rolling, the equivalent strain (${\varepsilon}_{eq}$) is greatest in the upper roll part where the rotational speed of the roll is high and increases with increasing rolling temperature. The increase rate of the mean misorientation angle with increasing temperature is larger than that during symmetrical rolling, and dynamic recrystallization occurs the most when asymmetrical rolling is performed at $500^{\circ}C$. In the case of hot symmetric rolling, the {001}<110> rotated cube orientation mainly develops, but in the case of hot asymmetric rolling, the {111}<110> orientation develops along with the {001}<100> cube orientation. The hot asymmetric rolling improves the formability (${\bar{r}}$) of the aluminum 6061 alloy to 0.9 and reduces the plastic anisotropy (${\Delta}r$) to near zero due to the {111}<110> shear orientation that develops by asymmetric rolling.

Construction of Modified Yield Loci with Respect to the Strain Rates using Hill48 Quadratic Yield Function (Hill48 이차 항복식을 이용한 변형률 속도에 따른 수정된 항복곡면의 구성)

  • Lee, Chang-Soo;Bae, Gi-Hyun;Kim, Seok-Bong;Huh, Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.2
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    • pp.56-60
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    • 2010
  • Since the forming process involves the strain rate effect, a yield function considering the strain rate is indispensible to predict the accurate final blank shape in the forming simulation. One of the most widely used in the forming analysis is the Hill48 quadratic yield function due to its simplicity and low computing cost. In this paper, static and dynamic uni-axial tensile tests according to the loading direction have been carried out in order to measure the yield stress and the r-value. Based on the measured results, the Hill48 yield loci have been constructed, and their performance to describe the plastic anisotropy has been quantitatively evaluated. The Hill48 quadratic yield function has been modified using convex combination in order to achieve accurate approximation of anisotropy at the rolling and transverse direction.

Modeling the Anisotropy of Initial Yield Strength and Hardening Behavior of Crystals with Thin Platelet Precipitates (얇은 판상의 석출을 포함한 결정의 초기항복응력 이방성 및 경화거동에 관한 모델링)

  • Kim J. H.;Han C. S.;Kang T. J.;Chung K.
    • Transactions of Materials Processing
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    • v.14 no.6 s.78
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    • pp.496-501
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    • 2005
  • Precipitates, present in most commercial alloys, can have a strong influence on strength and hardening behavior of a single crystal. The effect of thin precipitates on the anisotropy of initial slip resistance and hardening behavior of crystals is modeled in this article. For the convenience of the computational derivation and implementation, the material formulation is given in the unrelated intermediate configuration mapped by the plastic part of the deformation gradient. Material descriptions for the considered two phased aggregates consisting in lattice hardening as well as isotropic hardening and kinematic hardening are suggested. Numerical simulations of various loading cases are presented to discuss and assess the performance of the suggested model. From the results of the numerical simulation, it is found that the suggested model represents the initial plastic anisotropy at least qualitatively well and that it has an improved representation of various characteristic hardening behaviors in comparison with conventional hardening descriptions where the precipitate structure is not reflected.

Anisotropic Constitutive Model at Large Viscoplastic Deformations (탄소성 대변형에 관한 비등방 구성방정식)

  • Cho, Han-Wook
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1995.10a
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    • pp.178-184
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    • 1995
  • A new combined isotropic/kinematic and orthotropic hardening viscoplastic model is proposed which can account for not only differential orientations but also preferred orientations of grains in n metal at finite plastic deformations with an introduction of multiple spin (rate of rotation) concept within the general framework of the model, the effects of anisotropy and constitutive spins will be discussed in conjunction with a closed-form solution for simple shear in n rigid-plastic material, which will be used to simulate experimental data of Montheillet, et al. (1984) for fixed-end tortion tests at finite plastic deformations.

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