• 제목/요약/키워드: piping integrity

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비선형 파괴역학 해석을 위한 새로운 기법: 개선된 참조 응력법 (New Engineering Method for Non-Linear Fracture Mechanics Analysis Enhanced Reference Stress Method)

  • 김윤재;김영진
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.17-25
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    • 2001
  • This paper briefly describes the new engineering method, called the enhanced reference stress method, to estimate J (or $C^*$) for non-linear fracture mechanics analysis of defective components, recently proposed by authors. The proposed method offers significant advantages over existing methods in terms of its accuracy, simplicity and robustness. Examples of application of the proposed method to typical piping integrity problems such as through-wall cracked pipes under combined loading, and surface cracked pipes under internal pressure and bending are given. Excellent agreements between the FE J and $C^*$ results and those of the proposed method provide sufficient confidence in the use of the proposed method. One notable point is that the proposed method can be used to estimate J (or $C^*$) along the crack front of surface cracks. Moreover simplicity of the proposed method makes it easy to extend to more complex problems. Thus the proposed method is attractive to assess the significance of defects under practical situations.

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원자력발전소 강화 가동중검사 안전규제 (Safety Regulation of Enhanced In-Service Inspection(ISI) in Nuclear Power Plant)

  • 신호상
    • 비파괴검사학회지
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    • 제30권4호
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    • pp.380-385
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    • 2010
  • 국내 가동중 원자력발전소는 KEPIC MI 또는 ASME Code Sec. XI 등의 기술기준에 따라 가동중검사를 수행하며, 이를 통해 주요 기기 및 배관의 건전성을 확인하고 있다. 하지만, 원전 설계단계에서 고려되지 못한 다양한 손상기구에 대해서는 별도의 강화 검사프로그램을 통해 건전성을 확인하고 있다. 이러한 강화 검사프로그램에 대한 요건은 규제기관에서 개발하거나, 발전사업자가 자발적으로 규정을 마련하는 경우가 있으며, 사업자가 개발한 검사프로그램에 대해서는 규제기관의 심사과정을 거쳐 적합성 여부를 확인하고 있다. 본 논문에서는 원자력발전소 설계단계에서부터 반영된 기술기준 KEPIC 또는 ASME Code에 따른 가동중검사 외에, 발전소 손상경험 등을 반영하여 강화된 검사프로그램을 중점적으로 고찰하고, 비파괴검사 관련 요건을 검토하였다.

Assessment of steel components and reinforced concrete structures under steam explosion conditions

  • Kim, Seung Hyun;Chang, Yoon-Suk;Cho, Yong-Jin
    • Structural Engineering and Mechanics
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    • 제60권2호
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    • pp.337-350
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    • 2016
  • Even though extensive researches have been performed for steam explosion due to their complex mechanisms and inherent uncertainties, establishment of severe accident management guidelines and strategies is one of state-of-the arts in nuclear industry. The goal of this research is primarily to examine effects of vessel failure modes and locations on nuclear facilities under typical steam explosion conditions. Both discrete and integrated models were employed from the viewpoint of structural integrity assessment of steel components and evaluation of the cracking and crushing in reinforced concrete structures. Thereafter, comparison of systematic analysis results was performed; despite the vessel failure modes were dominant, resulting maximum stresses at the all steel components were sufficiently lower than the corresponding yield strengths. Two failure criteria for the reinforced concrete structures such as the limiting failure ratio of concrete and the limiting strains for rebar and liner plate were satisfied under steam explosion conditions. Moreover, stresses of steel components and reinforced concrete structures were reduced with maximum difference of 12% when the integrated model was adopted comparing to those of discrete models.

DESIGN STUDY OF AN IHX SUPPORT STRUCTURE FOR A POOL-TYPE SODIUM-COOLED FAST REACTOR

  • Park, Chang-Gyu;Kim, Jong-Bum;Lee, Jae-Han
    • Nuclear Engineering and Technology
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    • 제41권10호
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    • pp.1323-1332
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    • 2009
  • The IHX (Intermediate Heat eXchanger) for a pool-type SFR (Sodium-cooled Fast Reactor) system transfers heat from the primary high temperature sodium to the intermediate cold temperature sodium. The upper structure of the IHX is a coaxial structure designed to form a flow path for both the secondary high temperature and low temperature sodium. The coaxial structure of the IHX consists of a central downcomer and riser for the incoming and outgoing intermediate sodium, respectively. The IHX of a pool-type SFR is supported at the upper surface of the reactor head with an IHX support structure that connects the IHX riser cylinder to the reactor head. The reactor head is generally maintained at the low temperature regime, but the riser cylinder is exposed in the elevated temperature region. The resultant complicated temperature distribution of the co-axial structure including the IHX support structure may induce a severe thermal stress distribution. In this study, the structural feasibility of the current upper support structure concept is investigated through a preliminary stress analysis and an alternative design concept to accommodate the IHTS (Intermediate Heat Transport System) piping expansion loads and severe thermal stress is proposed. Through the structural analysis it is found that the alternative design concept is effective in reducing the thermal stress and acquiring structural integrity.

복합하중이 작용하는 원주방향 표면균열배관에 대한 소성한계하중식 (Plastic Limit Load Solutions for Circumferential Surface Cracked Cylinders Under Combined Loading)

  • 심도준;김윤재;김영진;황성식;김정수
    • 대한기계학회논문집A
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    • 제27권9호
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    • pp.1469-1476
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    • 2003
  • This paper provides plastic limit load solutions of cylinders with circumferential part-through surface cracks under combined axial tension, internal pressure and global bending. Such solutions are developed based on detailed three-dimensional (3-D) finite element (FE) limit analyses using elastic-perfectly-plastic material behaviour, together with analytical solutions based on equilibrium stress fields. For the crack location, both external and internal cracks are considered. Furthermore, in terms of the crack shape, both semi-elliptical and constant-depth surface cracks are considered. The resulting limit load solutions are given in a closed form, and thus can be easily used in practical situations. Being based on detailed 3-D FE limit analysis, the present solutions are believed to most reliable, and thus to be valuable information for integrity assessment of piping.

감육배관의 유한요소해석에 의한 변형 및 강도 평가 (Evaluation of Deformation and Strength of Wall Thinne Pipes by Finite Element Analysis)

  • 남기우;안석환;이수식;김진욱;윤자문
    • 한국해양공학회지
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    • 제19권5호
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    • pp.65-70
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    • 2005
  • Fracture behavior and pipe strength are very important to the integrity of energy plants, ocean structures, and so forth. The pipes of energy plants and ocean structures are subject to local wall thinning, resulting from severe erosion-corrosion damage. Recently, the effects of local wall thinning on fracture strength and fracture behavior of piping systems have been the focus of many studies. In this paper, the elasto-plastic analysis is performed by FE code ANSYS on straight pipes with wall thinning. We evaluated the failure mode, fracture strength and fracture behavior, using FE analysis. Also, the effect of the axial strain on deformations and failure modes was estimated by FE analysis.

내압과 굽힘의 복합하중에서 내부 감육배관의 손상기준 (Criterion for Failure of Internally Wall Thinned Pipe Under a Combined Pressure and Bending Moment)

  • 김진원;박치용
    • 한국안전학회지
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    • 제17권4호
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    • pp.52-60
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    • 2002
  • Failure criterion is a parameter to represent the resistance to failure of locally wall thinned pipe, and it depends on material characteristics, defect geometry, applied loading type, and failure mode. Therefore, accurate prediction of integrity of wall thinned pipe requires a failure criterion adequately reflected the characteristics of defect shape and loading in the piping system. In the present study, the finite element analysis was performed and the results were compared with those of pipe experiment to develop a sound criterion for failure of internally wall thinned pipe subjected to combined pressure and bending loads. By comparing the predictions of failure to actual failure load and displacement, an appropriate criterion was investigated. From this investigation, it is concluded that true ultimate stress criterion is the most accurate to predict failure of wall thinned pipe under combined loads, but it is not conservative under some conditions. Engineering ultimate stress estimates the failure load and displacement reasonably for al conditions, although the predictions are less accurate compared with the results predicted by true ultimate stress criterion.

실배관 파괴특성 평가에 관한 연구 (A Study on the Evaluation of the Pipe Fracture Characteristic)

  • 박재실;김영진;석창성
    • 대한기계학회논문집A
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    • 제29권1호
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    • pp.107-114
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    • 2005
  • In order to analyze the elastic-plastic fracture behavior of a structure, the fracture resistance curve of the material should be known first. The standard CT specimen was used to obtain the fracture resistance curves of a piping system. However, it is known that the fracture resistance curve by the standard CT specimen is very conservative to evaluate the integrity of a structure. Also the fracture resistance curve is effected by the specimen geometry and the dimensions because of the constraint effect. The objective of this paper is to be certain the conservativeness of the fracture resistance curve by the standard CT specimen and to provide an additional safety margin. For these, the fracture tests using a real pipe specimen and the standard CT specimen test were performed. A 4-point bending jig was manufactured for the pipe test and the direct current potential drop method was used to measure the crack extension and the length for the pipe test. Also finite element analyses were performed with a CT specimen and a pipe in order to prove the additional safety margin. From the result of tests and analyses of the pipe and the standard CT specimen, it was observed that the fracture analysis with the standard CT specimen is conservative and the additional safety margin was proved.

Computational mechanics and optimization-based prediction of grain orientation in anisotropic media using ultrasonic response

  • Kim, Munsung;Moon, Seongin;Kang, To;Kim, Kyongmo;Song, Sung-Jin;Suh, Myungwon;Suhr, Jonghwan
    • Nuclear Engineering and Technology
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    • 제53권6호
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    • pp.1846-1857
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    • 2021
  • Ultrasonic nondestructive testing is important for monitoring the structural integrity of dissimilar metal welds (DMWs) in pressure vessels and piping in nuclear power plants. However, there is a low probability of crack detection via inspection of DMWs using ultrasonic waves because the grain structures (grain orientations) of the weld area cause distortion and splitting of ultrasonic beams propagating in anisotropic media. To overcome this issue, the grain orientation should be known, and a precise ultrasonic wave simulation technique in anisotropic media is required to model the distortion and splitting of the waves accurately. In this study, a method for nondestructive prediction of the DMW grain orientations is presented for accurate simulation of ultrasonic wave propagation behavior in the weld area. The ultrasonic wave propagation behavior in anisotropic media is simulated via finite-element analysis when ultrasonic waves propagate in a transversely isotropic material. In addition, a methodology to predict the DMW grain orientation is proposed that employs a simulation technique for ultrasonic wave propagation behavior calculation and an optimization technique. The simulated ultrasonic wave behaviors with the grain orientations predicted via the proposed method demonstrate its usefulness. Moreover, the method can be used to determine the focal law in DMWs.

Application of cohesive zone model to large scale circumferential through-wall and 360° surface cracked pipes under static and dynamic loadings

  • Moon, Ji-Hee;Jang, Youn-Young;Huh, Nam-Su;Shim, Do-Jun;Park, Kyoungsoo
    • Nuclear Engineering and Technology
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    • 제53권3호
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    • pp.974-987
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    • 2021
  • This paper presents ductile fracture simulation of full-scale cracked pipe for nuclear piping materials using the cohesive zone model (CZM). The main objective of this study is to investigate the applicability of CZM to predict ductile fracture of cracked pipes with various crack shapes and under quasi-static/dynamic loadings. The transferability of the traction-separation (T-S) curve from a small-scale specimen to a full-scale pipe is demonstrated by simulating small- and full-scale tests. T-S curves are calibrated by comparing experimental data of compact tension specimens with finite element analysis results. The calibrated T-S curves are utilized to predict the fracture behavior of cracked pipes. Three types of full-scale pipe tests are considered: pipe with circumferential through-wall crack under quasistatic/dynamic loadings, and with 360° internal surface crack under quasi-static loading. Computational results using the calibrated T-S curves show a good agreement with experimental data, demonstrating the transferability of the T-S curves from small-scale specimen.