• Title/Summary/Keyword: piping inspection

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Development of Automated Ultrasonic Testing Program for Piping Holdings (배관 용접부 자동 초음파검사 프로그램 개발)

  • Choe, Seong-Nam;Yu, Hyeon-Ju;Kim, Hyeong-Nam;Hwang, Won-Geol
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.283-285
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    • 2006
  • Non Destructive Examination for welds is one of the most important processes to ensure the integrity of facilities of Nuclear power plants. An automated ultrasonic testing program is developed for welding inspection. A test block with side EDM notch is inspected with this program. This paper shows that the developed automated ultrasonic testing program is quite effective.

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Variable Angle Beam Guided Wave Probe Design for Tubing Based on Solid Mechanics

  • Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.594-604
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    • 2003
  • A State-of-art methodologies on implementing conventional piezoelectric and flexible PVDF elements for generating ultrasonic guided waves in a tubing are presented. Comb transducers with PVDF can be efficiently applied to selectively excite a guided wave mode by wrapping around any size pipe while a conventional immersion type piezo-elements can be also possibly used with a modification of transducer fabrication. Technical comparisons between the use of angle beam probe and comb one will be also discussed in detail. The presented technique can be easily applied to NDE for a long range inspection of tubular structures.

Careful Determination of Inservice Inspection of piping by Computer Analysis in Nuclear Power Plant (배관해석에 의한 원전 배관부의 검사부위 선정)

  • Lim, H.T.;Lee, S.L.;Lee, J.P.;Kim, B.C.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.12 no.2
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    • pp.14-20
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    • 1992
  • Stress analysis has been performed using computer program ANSYS in the pressurizer surge line in accordance with ASME Sec. III in order to predict possibility of fatigue failure due to thermal stratification phenomena in pipes connected to reactor coolant system of nuclear power plants. Highly vulnerable area to crack generation has been chosen by the analysis of fatigue due to thermal stress in pressurizer surge line. This kind of result can be helpful to choose the location requiring intensive care during inservice inspection of nuclear power plants.

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Safety Regulation of Enhanced In-Service Inspection(ISI) in Nuclear Power Plant (원자력발전소 강화 가동중검사 안전규제)

  • Shin, Ho-Sang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.380-385
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    • 2010
  • The integrity of components and piping of operating nuclear power plants has been identified by in-service inspection(ISI) requirements and activities commensurate with standards and codes such as KEPIC MI or ASME Code Section XI. However, the other various degradation mechanisms not considered during design stage of nuclear power plants have been checked by enhanced ISI. The requirements of enhanced ISI have been voluntarily developed by the industry itself or strickly issued by regulatory body. Even though the requirements were developed by the industry, they should be reviewed by regulatory body for their application in nuclear power plants. The enhanced ISI activities and requirements of non-destructive examination(NDE) which reflect the degradation issues in nuclear power industry will be primarily discussed in this paper.

Low-cycle Fatigue Behaviors of the Steel Pipe Tee of a Nuclear Power Plant Using Image Signals (이미지 신호를 이용한 원자력발전소 강재배관 Tee의 저주기 피로 거동)

  • Kim, Sung-Wan;Jeon, Bub-Gyu;Cheung, Jin-Hwan;Kim, Seong-Do
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.6
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    • pp.77-83
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    • 2019
  • Upon installing a seismic isolation device on a nuclear power plant, the device takes on the suppression of seismic loads. This is expected to bring about a larger displacement than what is seen prior to the installation of the seismic isolation device. Depending on the displacement change, the seismic risk for some equipment can increase. Particularly in case of the piping system, which is used for connecting the structure isolated from seismic events with common structures, the seismic risk is expected to rise significantly. In this study, the limit state of the steel pipe tee, which is a vulnerability part of the nuclear power plant piping system, was defined as leakage, and an in-plane cyclic loading test was conducted. As it is difficult to measure the moment and rotation of the steel pipe tee using the conventional sensors, an image signal was used. This study proposed a leakage line and low-cycle fatigue curves using the relationship between the moment and the rotation of a 3-inch steel pipe tee.

Automatic Ultrasonic Inspection on Heater Sleeves and J-Groove Welds of Pressurizer (가압기 전열기 슬리브 및 J-Groove 용접부의 자동 초음파검사)

  • Ryu, Sung Woo;Chang, Hee Jun;Kim, Sun Je;Lee, Sang Duck;Sung, Jong Hwan
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.2
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    • pp.20-27
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    • 2010
  • In order to prevent the corrosion of component contacted primary water designed alloy 600 material in the nuclear power plant. But the primary water stress corrosion cracking(PWSCC) of alloy 600 and weld area occurs continuously due to the residual stress. The leakage accident resulted from PWSCC in the drain nozzle of the steam generator of domestic power plants. Heater sleeves of the pressurizer are welded with alloy 600 weld material and therefore exposed to the primary water environment. PWSCC occurred in heater sleeve material and weld area of many foreign power plants. The current issue of domestic nuclear power plants are consequently concentrated to PWSCC of similar material. In order to improve the detection and the sizing of the PWSCC in the welding sleeve of the pressurizer, the automatic UT system and multi-directions probe sets have been developed. The experimental studies have been performed using the mock-up block containing artificial reflectors(ID connected EDM notch) and semi-artificial cracks made from thermal fatigue. The automatic UT System is applied in the detection and the length sizing of the ID/OD on the tube and the J-groove weld area of the artificial reflectors and results of the detection and the sizing are compared respectively. Also, the developed automatic UT system is successfully accomplished to inspect the heater sleeve and the J-groove weld area on the pressurizer for the detection of PWSCC.

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A Study on the Safety Management of High Pressure Underground Pipeline in Industrial estate (산업단지 고압매설배관 안전관리 고찰)

  • Choi, Hyun-Woong;Chung, Se-Kwang;Kim, Jin-Jun
    • Journal of the Korean Institute of Gas
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    • v.21 no.6
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    • pp.30-38
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    • 2017
  • Established in the 1960s, high pressure underground pipelines in Ulsan and Yeosu industrial estate are underground as toxic gas as well as combustible gas that is heavier than city gas and low combustion range. Especially, industrial pipelines occupy more than 20 years old pipes. In this way, the industrial estate pipeline was installed before the introduction of the supervision of construction, However, unlike the city gas pipeline, the pipeline is managed without any legal obligation. In this study, the safety management status of high pressure underground pipelines and urban gas underground pipelines in the industrial estate is analyzed and comparison of laws, extent of damage impact, using the pipe inspection model for pipe inspection of high pressure piping system with the existing piping system. it is intended to cuntribute to improving the safety of industrial estate are underground pipeline.

The Stability Evaluation of River Embankment for a Piping Phenomenon (하천제방의 세굴에 대한 안정성 연구)

  • Lee, Song;Park, Hyung-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.7 no.3
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    • pp.175-181
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    • 2003
  • In this reseach, a seepage test is carried out for three kinds of soil using a upward seepage equipment. Reliability about the existing method of pipining investigation were verified making an estimate of the critical velocity, the critical hydraulic gradient, and hydraulic conductivity and so on. Also, sensitive analyses were carried out using Plaxis that is FEM Program about design factors of scour. The height of core had a big infulence on the hydraulic gradient of the embankment's lower part in the result of sensitive anaylsis. Also, second only to the height of core, and the slope of embankment, the width of crest had influence on scour. However, the change of hydraulic gradient in the effluent gateway had a little influence on the crest width of core. Using these results of sensitive analysis on designing, hydraulic gradient in the effluence gateway turned out to be reducing by altering design factors that change of sensitiveness is big, in case of the hydraulic gradient bigger than the standard hydraulic gradient.

Limit State Assessment of SCH80 3-inch Steel Pipe Elbows Using Moment-Deformation Angle Relationship (모멘트-변형각의 관계를 이용한 SCH80 3인치 강재배관엘보의 한계상태 평가)

  • Kim, Sung-Wan;Yun, Da-Woon;Cheung, Jin-Hwan;Kim, Seong-Do
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.24 no.3
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    • pp.122-129
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    • 2020
  • To conduct probabilistic seismic fragility analysis for nuclear power plants, it is very important to define the failure modes and criteria that can represent actual serious accidents. The seismic design criteria for piping systems, however, cannot fully reflect serious accidents because they are based on plastic collapse and cannot express leakage, which is the actual limit state. Therefore, it is necessary to clearly define the limit state for reliable probabilistic seismic fragility analysis. Therefore, in this study, the limit state of the SCH80 3-inch steel pipe elbow, the vulnerable part of piping systems, was defined as leakage, and the in-plane cyclic loading test was conducted. Moreover, an attempt was made to quantify the failure criteria for the steel pipe elbow using the damage index, which was based on the dissipated energy that used the moment-deformation angle relationship.

Risk Assessment Using RBI for Internal Corroded Pipelines in CDU Desulfurization Process (CDU 내 탈황공정의 내부부식 된 파이프라인을 대상으로 한 RBI기법을 이용한 위험성 평가)

  • Lim, Donghui;Jeong, Taehun;Lee, In-Dong;Jung, In Hee;Ko, Jae-Wook
    • Journal of the Korean Institute of Gas
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    • v.23 no.3
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    • pp.33-39
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    • 2019
  • in 2010s, many factories are operating without any safety guarantees due to the aging process. Although it is difficult to fundamentally solve the problem of aging process and equipment, Prevent risk by risk assessment in advance. This study targets the corrosion caused by sulfur in the piping in the CDU(Crude Distillation Unit) process desulfurization equipment and conducts the risk assessment by RBI(Risk Based Inspection) referring to API RP 581. RBI expresses the risk by combining frequency and consequence, and creates a risk matrix based on these expression. In this study, the hole size of the pipe was selected as Small and Medium, and the sensitivity of the frequency was selected as 'Low'. You can refer to the Risk Matrix created from the standard to evaluate the risk of corrosion of sulfur from pipes in the piping and to plan future accident prevention. Similarly, prevention of aging in a similar way can prevent large and small incidents that are not visible.