• 제목/요약/키워드: piping array

검색결과 18건 처리시간 0.018초

단열배관의 온라인 두께측정시스템 개발 (Development of Real Time On-Line Thickness Measuring System for Insulated Pipeline)

  • 장지훈;김병주;조경식;김기동
    • 연구논문집
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    • 통권32호
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    • pp.65-76
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    • 2002
  • The intensity of x-ray or gamma-ray is attenuated according to density and thickness of the transmitted medium. In this study, by using this principle, on-line real-time radiometric system was developed using a 128 channels linear array of solid state detectors to measure wall thickness of insulated piping system. This system uses a Ir-192 as a gamma ray source and detector is composed of BGO scintillator and photodiode. Ir-192 gamma ray source and linear detector array mounted on a computer controlled robotic crawler. The Ir-192 gamma ray source is located on one side of the piping components and the detector array on the other side. The individual detectors of the detector array measure the intensity of the gamma rays after passing through the walls and the insulation of the piping component under measurement. The output of the detector array is amplified by amplifier and transmitted to the computer. This system collects and analyses the data from the detector array in real-time. The maximum measurable length of pipe is 120cm/mm. in the case of 1mm scanning interval.

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원자력발전소 주조 배관 용접부 위상배열 초음파검사 기술 개발 (Development of Phased Array Ultrasonic Testing Technique for Nuclear Power Plant Cast Piping Weld)

  • 윤병식;양승한;김용식
    • 한국압력기기공학회 논문집
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    • 제6권1호
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    • pp.16-22
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    • 2010
  • Cast austenitic stainless steel(CASS) is used in the primary cooling piping system of nuclear power plant for it's relative low cost, corrosion resistance and easy of welding. However, the coarse-grain structure of cast austenitic stainless steel can strongly affect the inspectability of ultrasonic testing. The major problems encountered during inspection are beam skewing, high attenuation and high background noise of CASS component. So far, the best inspection performance involving CASS components have been achieved using low frequency TRL(Transmitter/Receiver side-by-side L wave) angle beam probe. But TRL technique could not detect shallow defect and it contains an uncertainty for sizing capability. Currently, most of researchers are studying to overcome these challenge issue. In this study, low-frequency phased array TRL technique used to detect and sizing the flaws in CF8A cast austenitic stainless steel.As conclusion, we could detect and size not only axial flaw but also circumferential flaw using low frequency phased array technique.

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원전 주증기배관 웰더렛 용접부 위상배열초음파검사 적용연구 (A Study on the Application of Phased Array Ultrasonic Testing to Main Steam Line in Nuclear Power Plants)

  • 이승표;김진회
    • 한국압력기기공학회 논문집
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    • 제7권3호
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    • pp.40-47
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    • 2011
  • KSNPs(Korea Standard Nuclear Power Plant) have been applied the break exclusion criteria to the high energy lines passing through containment penetration area to ensure that piping failures would not cause the loss of containment isolation function, and to reduce the resulting dynamic effects. Systems with the criteria are the Main Steam system, Feed Water system, Steam Generator Blowdown system, and Chemical & Volume Control system. In accordance with FSAR(Final Safety Analysis Report), a 100% volumetric examination by augmented in-service inspection of all pipe welds appled the break exclusion criteria is required for the break exclusion application piping. However, it is difficult to fully satisfy the requirements of inspection because 12", 8" and 6" weldolet weldments of Main Steam pipe line have complex structural shapes. To resolve the difficulty on the application of conventional UT(Ultrasonic Testing) technique, realistic mock-ups and UT calibration blocks were made. Simulations of conventional UT were performed utilizing CIVA, a commercial NDE(Nondestructive Examination) simulation software. Phased array UT experiments were performed through mock-up including artificial notch type flaws. A phased array UT technique is finally developed to improve the reliability of ultrasonic test at main steam line pipe to 12", 8" and 6" branch connection weld.

감마선을 이용한 단열배관의 실시간 두께측정시스템 개발 (Development of Real-Time Thickness Measuring System for Insulated Pipeline Using Gamma-ray)

  • 장지훈;김병주;김기동;조경식
    • 비파괴검사학회지
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    • 제22권5호
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    • pp.500-507
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    • 2002
  • 본 연구에서는 감마선과 섬광체 및 광 다이오드로 구성된 64 채널의 선형 디텍터 어레이를 이용하여 보온재로 싸인 배관의 두께를 실시간으로 측정하는 시스템을 개발하였다. 본 측정시스템은 감마선원으로 Ir-192를 사용하였으며, 디텍터는 BGO 섬광체와 광다이오드로 구성하였다. Ir-192 방사선원은 배관의 한쪽 편에, 그리고 디텍터 어레이는 배관을 중심으로 그 반대편에 위치하며 컴퓨터로 제어되는 주행 시스템에 실려 배관을 따라 이송되는 동안 배관과 단열재를 투과한 방사선의 강도는 각 디텍터에서 측정된다. 측정된 디텍터 어레이의 출력은 증폭기에서 증폭된 후 케이블에 의해 컴퓨터로 전송되며 주행시스템이 진행하는 동안 컴퓨터는 수집된 신호를 분석 및 계산하여 실제의 두께를 나타내며 주사간격을 1mm로 할 경우의 최대 측정속도는 분당 120cm이다.

태양열 온수시스템 배관 최적설계 (Optimized Design of Piping Array in Solar Hot Water System)

  • 신정철
    • 에너지공학
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    • 제22권3호
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    • pp.302-306
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    • 2013
  • A simple method for balancing flow rates in arrays of parallel connected flat plate solar collectors has been developed. The method is based on a computer program which solves for the flow rate through each of the collectors in a reverse return plumbed array. The analysis uses conventional "K-value" techniques and assumes the effects of density variations within the system to to be negligible. It has been found that by appropriately sizing the inlet and outlet manifolds, flow maldistribution can be nearly eliminated without resorting to expensive or complicated balancing techniques.

배열형 탐촉자를 이용한 증기발생기 세관 검사 적용성 검토 (A Study on Applying Array Probe for Steam Generator Tube Inspection)

  • 김인철;천근영;이영호
    • 한국압력기기공학회 논문집
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    • 제5권1호
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    • pp.25-31
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    • 2009
  • Steam Generator(SG) tube is an important component of Nuclear Power Plant(NPP), which comprises of the pressure boundary of primary system. The integrity of SG tube has been confirmed by the eddy current test every outage. In Korea, Bobbin probe and MRPC probe have been generally used for the eddy current test. Meanwhile the usage of Array probe has gradually increased in U.S., Japan and other countries. In this study, we investigated the defect detection capability of the Array probe through its preliminary application to SG tube inspection. The Array probe has the equivalent capability in the defect detection and sizing as the conventional methods. Thus it is desirable that the Array probe is generally applied to SG tube inspection in the domestic NPPs.

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저주파수 TRL 탐촉자를 이용한 Cast Stainless Steel 배관 용접부 초음파탐상기법 (UT Inspection Technique of Cast Stainless Steel Piping Welds Using Low Frequency TRL UT Probe)

  • 신건철;장희준;전영철;노익준;이동진
    • 한국압력기기공학회 논문집
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    • 제6권1호
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    • pp.29-36
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    • 2010
  • Ultrasonic inspection of heavy walled cast austenitic stainless steel(CASS)welds is very difficult due to complex and coarse grained structure of CASS material. The large size of anisotropic grain strongly affects the propagation of ultrasound by severe attenuation, change in velocity, and scattering of ultrasonic energy. therefore, the signal patterns originated from flaws can be difficult to distinguish from scattered signals. To improve detection and sizing capability of ID connected defect for heavy walled CASS piping welds, the low frequency segmented TRL Pulse Echo and Phased Array probe has been developed. The experimental studies have been performed using CASS pipe mock-up block containing artificial reflectors(ID connected EDM notch). The automatic pulse echo and phase array technique is applied the detection and the length sizing of the ID connected artificial reflectors and the results for detection and sizing has been compared respectively. The goal of this study is to assess a newly developed ultrasonic probe to improve the detection ability and the sizing of the crack in coarse-grained CASS components.

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Field Inspection of Phase-Array Ultrasonic for PolyEthylene Electrofusion Joints

  • Kil, Seong-Hee;Jo, Young-Do;Yoon, Kee-Bong
    • 한국가스학회지
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    • 제16권1호
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    • pp.22-25
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    • 2012
  • Welding and/or fusion in polyethylene(PE) system made on site is focused on the control of the welding or fusion process to follow proper procedure. The process control is important, but it is not sufficient for the long term reliability of a pipe system. To achieve the rate of failure close to zero, Non Destructive Testing(NDT) is necessary in addition to joining process control. For electrofusion joints several non-destructive testing methods are available. The ultrasonic phased array technique is possible to detect various defects including wire deviations and regions with lack of fusion. In this studies, testing was carried to detect the defect after electrofusion joining of polyethylene piping is utilized by the ultrasonic phased array technique. From testing data, ultrasonic phased array technique is recommended as a reliable non-destructive testing method.

위상배열 초음파기법을 이용한 발전기 로터 결점크기 평가 (Evaluation Technology for the Flaw Sizing of Generator Rotor by Using Phased Array Ultrasonic Technique)

  • 김진회;박철용;이상훈
    • 한국압력기기공학회 논문집
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    • 제5권1호
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    • pp.14-19
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    • 2009
  • NDE(Nondestructive examination) detects a flaw or discontinuity in materials. Flaws detected by the examination shall be evaluated for the decision basis of the integrity. The internal flaws of forging products can be detected by UT. However, UT has detection limits because of its reflected signal weakness. Normally, a 1mm or less flaw is known as the limit. If a flaw was detected, the size of flaw would be evaluated by AVG(or DGS) technique. To verify the evaluation data, alternative examination methods are needed. But there is no alternative examination methods until now. In this study, Phased array ultrasonic technique can be used to size the flaws in the generator rotor with focused beam of ultrasonic wave as a supplement method of AVG. Also, the phased array ultrasonic technique described enables the shape of flaw to be depicted exactly.

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원자력발전소 배관 용접부 위상배열 초음파검사 절차서 개발 및 기량검증 (Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld)

  • 윤병식;양승한;김용식;이희종
    • 비파괴검사학회지
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    • 제30권4호
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    • pp.317-323
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    • 2010
  • 원자력발전소 배관 용접부에 대한 수동 초음파검사는 KPD(Korean Performance Demonstration)의 일반 절차서를 사용하여 기량 검증을 인정받고 있으나, 자동 초음파검사의 경우에는 일반 절차서가 없으며 해당 자동 검사 장비를 이용하여 절차서 기량 검증을 받아야 한다. 현재까지 국내에서 수행되고 있는 자동 초음파검사에 대한 절차서 기량검증은 대부분 펄스-반사기법을 적용한 절차서이나, 최근에 각광받고 있는 위상배열 초음파검사 기법을 이용한 절차서 기량검증은 국내에서 시행된 사례가 전무하다. 본 연구에서는 원자력발전소 가동중검사에 위상배열 초음파검사 기법을 적용하기 위하여 위상배열 초음파 신호취득 및 평가 소프트웨어를 개발하고 위상배열 초음파 탐촉자 및 웨지를 설계 하였다. 개발된 절차서에 대하여 결함 검출, 길이 및 크기 측정에 대한 기량검증을 수행하였으며, 검증된 위상배열 초음파탐상검사 절차서는 향후 원자력발전소 배관 용접부 검사에 적용할 예정이다.