• Title/Summary/Keyword: piping array

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Development of Real Time On-Line Thickness Measuring System for Insulated Pipeline (단열배관의 온라인 두께측정시스템 개발)

  • Jang, Ji-Hun;Kim, Byeong-Ju;Jo, Gyeong-Sik;Kim, Gi-Dong
    • 연구논문집
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    • s.32
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    • pp.65-76
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    • 2002
  • The intensity of x-ray or gamma-ray is attenuated according to density and thickness of the transmitted medium. In this study, by using this principle, on-line real-time radiometric system was developed using a 128 channels linear array of solid state detectors to measure wall thickness of insulated piping system. This system uses a Ir-192 as a gamma ray source and detector is composed of BGO scintillator and photodiode. Ir-192 gamma ray source and linear detector array mounted on a computer controlled robotic crawler. The Ir-192 gamma ray source is located on one side of the piping components and the detector array on the other side. The individual detectors of the detector array measure the intensity of the gamma rays after passing through the walls and the insulation of the piping component under measurement. The output of the detector array is amplified by amplifier and transmitted to the computer. This system collects and analyses the data from the detector array in real-time. The maximum measurable length of pipe is 120cm/mm. in the case of 1mm scanning interval.

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Development of Phased Array Ultrasonic Testing Technique for Nuclear Power Plant Cast Piping Weld (원자력발전소 주조 배관 용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byungsik;Yang, Seunghan;Kim, Yongsik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.16-22
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    • 2010
  • Cast austenitic stainless steel(CASS) is used in the primary cooling piping system of nuclear power plant for it's relative low cost, corrosion resistance and easy of welding. However, the coarse-grain structure of cast austenitic stainless steel can strongly affect the inspectability of ultrasonic testing. The major problems encountered during inspection are beam skewing, high attenuation and high background noise of CASS component. So far, the best inspection performance involving CASS components have been achieved using low frequency TRL(Transmitter/Receiver side-by-side L wave) angle beam probe. But TRL technique could not detect shallow defect and it contains an uncertainty for sizing capability. Currently, most of researchers are studying to overcome these challenge issue. In this study, low-frequency phased array TRL technique used to detect and sizing the flaws in CF8A cast austenitic stainless steel.As conclusion, we could detect and size not only axial flaw but also circumferential flaw using low frequency phased array technique.

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A Study on the Application of Phased Array Ultrasonic Testing to Main Steam Line in Nuclear Power Plants (원전 주증기배관 웰더렛 용접부 위상배열초음파검사 적용연구)

  • Lee, Seung-Pyo;Kim, Jin-Hoi
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.3
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    • pp.40-47
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    • 2011
  • KSNPs(Korea Standard Nuclear Power Plant) have been applied the break exclusion criteria to the high energy lines passing through containment penetration area to ensure that piping failures would not cause the loss of containment isolation function, and to reduce the resulting dynamic effects. Systems with the criteria are the Main Steam system, Feed Water system, Steam Generator Blowdown system, and Chemical & Volume Control system. In accordance with FSAR(Final Safety Analysis Report), a 100% volumetric examination by augmented in-service inspection of all pipe welds appled the break exclusion criteria is required for the break exclusion application piping. However, it is difficult to fully satisfy the requirements of inspection because 12", 8" and 6" weldolet weldments of Main Steam pipe line have complex structural shapes. To resolve the difficulty on the application of conventional UT(Ultrasonic Testing) technique, realistic mock-ups and UT calibration blocks were made. Simulations of conventional UT were performed utilizing CIVA, a commercial NDE(Nondestructive Examination) simulation software. Phased array UT experiments were performed through mock-up including artificial notch type flaws. A phased array UT technique is finally developed to improve the reliability of ultrasonic test at main steam line pipe to 12", 8" and 6" branch connection weld.

Development of Real-Time Thickness Measuring System for Insulated Pipeline Using Gamma-ray (감마선을 이용한 단열배관의 실시간 두께측정시스템 개발)

  • Jang, Ji-Hoon;Kim, Byung-Joo;Kim, Gi-Dong;Cho, Kyung-Shik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.22 no.5
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    • pp.500-507
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    • 2002
  • By this study, on-line real-time radiometric system was developed using a 64 channels linear array of solid state detectors to measure wall thickness of insulated piping system. This system uses an Ir-192 as a gamma ray source and detector is composed of BGO scintillator and photodiode. Ir-192 gamma ray source and linear detector array mounted on a computer controlled robotic crawler. The Ir-192 gamma ray source is located on one side of the piping components and the detector array on the other side. The individual detectors of the detector array measure the intensity of the gamma rays after passing through the walls and the insulation of the piping component under measurement. The output of the detector array is amplified by amplifier and transmitted to the computer through cable. This system collects and analyses the data from the detector array in real-time as the crawler travels over the piping system. The maximum measurable length of pipe is 120cm/min. in the case of 1mm scanning interval.

Optimized Design of Piping Array in Solar Hot Water System (태양열 온수시스템 배관 최적설계)

  • Shin, J.C.
    • Journal of Energy Engineering
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    • v.22 no.3
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    • pp.302-306
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    • 2013
  • A simple method for balancing flow rates in arrays of parallel connected flat plate solar collectors has been developed. The method is based on a computer program which solves for the flow rate through each of the collectors in a reverse return plumbed array. The analysis uses conventional "K-value" techniques and assumes the effects of density variations within the system to to be negligible. It has been found that by appropriately sizing the inlet and outlet manifolds, flow maldistribution can be nearly eliminated without resorting to expensive or complicated balancing techniques.

A Study on Applying Array Probe for Steam Generator Tube Inspection (배열형 탐촉자를 이용한 증기발생기 세관 검사 적용성 검토)

  • Kim, In Chul;Cheon, Keun Young;Lee, Young Ho
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.1
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    • pp.25-31
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    • 2009
  • Steam Generator(SG) tube is an important component of Nuclear Power Plant(NPP), which comprises of the pressure boundary of primary system. The integrity of SG tube has been confirmed by the eddy current test every outage. In Korea, Bobbin probe and MRPC probe have been generally used for the eddy current test. Meanwhile the usage of Array probe has gradually increased in U.S., Japan and other countries. In this study, we investigated the defect detection capability of the Array probe through its preliminary application to SG tube inspection. The Array probe has the equivalent capability in the defect detection and sizing as the conventional methods. Thus it is desirable that the Array probe is generally applied to SG tube inspection in the domestic NPPs.

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UT Inspection Technique of Cast Stainless Steel Piping Welds Using Low Frequency TRL UT Probe (저주파수 TRL 탐촉자를 이용한 Cast Stainless Steel 배관 용접부 초음파탐상기법)

  • Shin, Keon-Cheol;Chang, Hee-Jun;Jeong, Young-Cheol;Noh, Ik-Jun;Lee, Dong-Jin
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.29-36
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    • 2010
  • Ultrasonic inspection of heavy walled cast austenitic stainless steel(CASS)welds is very difficult due to complex and coarse grained structure of CASS material. The large size of anisotropic grain strongly affects the propagation of ultrasound by severe attenuation, change in velocity, and scattering of ultrasonic energy. therefore, the signal patterns originated from flaws can be difficult to distinguish from scattered signals. To improve detection and sizing capability of ID connected defect for heavy walled CASS piping welds, the low frequency segmented TRL Pulse Echo and Phased Array probe has been developed. The experimental studies have been performed using CASS pipe mock-up block containing artificial reflectors(ID connected EDM notch). The automatic pulse echo and phase array technique is applied the detection and the length sizing of the ID connected artificial reflectors and the results for detection and sizing has been compared respectively. The goal of this study is to assess a newly developed ultrasonic probe to improve the detection ability and the sizing of the crack in coarse-grained CASS components.

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Field Inspection of Phase-Array Ultrasonic for PolyEthylene Electrofusion Joints

  • Kil, Seong-Hee;Jo, Young-Do;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.16 no.1
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    • pp.22-25
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    • 2012
  • Welding and/or fusion in polyethylene(PE) system made on site is focused on the control of the welding or fusion process to follow proper procedure. The process control is important, but it is not sufficient for the long term reliability of a pipe system. To achieve the rate of failure close to zero, Non Destructive Testing(NDT) is necessary in addition to joining process control. For electrofusion joints several non-destructive testing methods are available. The ultrasonic phased array technique is possible to detect various defects including wire deviations and regions with lack of fusion. In this studies, testing was carried to detect the defect after electrofusion joining of polyethylene piping is utilized by the ultrasonic phased array technique. From testing data, ultrasonic phased array technique is recommended as a reliable non-destructive testing method.

Evaluation Technology for the Flaw Sizing of Generator Rotor by Using Phased Array Ultrasonic Technique (위상배열 초음파기법을 이용한 발전기 로터 결점크기 평가)

  • Kim, Jin-Hoi;Park, Cher-Young;Lee, Sang-Hoon
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.5 no.1
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    • pp.14-19
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    • 2009
  • NDE(Nondestructive examination) detects a flaw or discontinuity in materials. Flaws detected by the examination shall be evaluated for the decision basis of the integrity. The internal flaws of forging products can be detected by UT. However, UT has detection limits because of its reflected signal weakness. Normally, a 1mm or less flaw is known as the limit. If a flaw was detected, the size of flaw would be evaluated by AVG(or DGS) technique. To verify the evaluation data, alternative examination methods are needed. But there is no alternative examination methods until now. In this study, Phased array ultrasonic technique can be used to size the flaws in the generator rotor with focused beam of ultrasonic wave as a supplement method of AVG. Also, the phased array ultrasonic technique described enables the shape of flaw to be depicted exactly.

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Procedure Development and Qualification of the Phased Array Ultrasonic Testing for the Nuclear Power Plant Piping Weld (원자력발전소 배관 용접부 위상배열 초음파검사 절차서 개발 및 기량검증)

  • Yoon, Byung-Sik;Yang, Seung-Han;Kim, Yong-Sik;Lee, Hee-Jong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.4
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    • pp.317-323
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    • 2010
  • The manual ultrasonic examination for the nuclear power plant piping welds has been demonstrated by using KPD(Korean Performance Demonstration) generic procedure. For automated ultrasonic examination, there is no generic procedure and it should be qualified by using applicable automated equipment. Until now, most of qualified procedures used pulse-echo technique and there is no qualified procedure using phased array technique. In this study, data acquisition and analysis software were developed and phased-array transducer and wedge were designed to implement phased array technique for nuclear power plant in-service inspection. The developed procedure are qualified for performance demonstration for the flaw detection, length sizing and depth sizing. The qualified procedure will be applied for the field examination in the nuclear power plant piping weld inspection.