• Title/Summary/Keyword: pipe wall thickness

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Defect Depth Measurement of Straight Pipe Specimen Using Shearography (전단간섭계를 이용한 직관시험편의 결함 깊이 측정)

  • Chang, Ho-Seob;Kim, Kyung-Suk
    • Journal of the Korean Society for Nondestructive Testing
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    • v.32 no.2
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    • pp.170-176
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    • 2012
  • In the nuclear industry, wall thinning defect of straight pipe occur the enormous loss in life evaluation and safety evaluation. To use non-destructive technique, we measure deformation, vibration, defect evaluation. But, this techniques are a weak that is the measurement of the wide area is difficult and the time is caught long. In the secondary side of nuclear power plants mostly used steel pipe, artificiality wall thinning defect make in the side and different thickness make to the each other, wall thinning defect part of deformation measure by using shearography. In addition, optical measurement through deformation, vibration, defect evaluation evaluate pipe and thickness defects of pressure vessel is to evaluate quantitatively. By shearography interferometry to measure the pipe's internal wall thinning defect and the variation of pressure use the proposed technique, the quantitative defect is to evaluate the thickness of the surplus. The amount of deformation use thickness of surplus prediction of the actual thickness defect and approximately 7 percent error by ensure reliability. According to pressure the amount of deformation and the thickness of the surplus through DB construction, nuclear power plant pipe use wall thinning part soundness evaluation. In this study, pressure vessel of thickness defect measure proposed nuclear pipe of wall thinning defect prediction and integrity assessment technology development. As a basic research defected theory and experiment, pressure vessel of advanced stability and soundness and maintainability is expected to contribute foundation establishment.

NUMERICAL ANALYSIS ON THE NATURAL CONVECTION IN A LONG HORIZONTAL PIPE WITH THERMAL STRATIFICATION

  • Ahn, Jang-Sun;Park, Byeong-Ho;Kim, Seoug-Beom;Kim, Eun-Kee;Park, Man-Heung
    • Proceedings of the Korean Nuclear Society Conference
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    • 1996.05b
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    • pp.95-101
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    • 1996
  • In this paper, the steady 2-dimensional model for a long horizontal line with different end temperatures undergoing natural convection at very high Rayleigh number is proposed to numerically investigate the heat transfer and flow characteristics. The dimensionless governing equations are solved by using SIMPLE (Semi-Implicit Method for Pressure Linked Equations) algorithm which is developed using control volumes and staggered grids. The numerical results are verified by comparison with the operating PWR test data. The analysis focuses on the effects of variation of the heat transfer rates at the pipe surface, the thermal conductivities of the pipe material and the thickness of the pipe wall on the thermal stratification. The results show that the heat transfer rate at the pipe surface is the controlling parameter. A significant reduction and disappearance of thermal stratification phenomenon is observed at the Biot number of 5.0$\times$10$^{-2}$. The results also show that the increment of the thermal conductivity and thickness of the wall weakens the thermal stratification and somewhat reduces azimuthal temperature gradient in the pipe wall. Those effects are however minor, when compared with those due to the variation of the heat transfer rates at the surface of the pipe wall.

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Evaluation of Thermal Stratification Effect in a Long Horizontal Pipeline with Turbulent Natural Convection

  • Park, Man-Heung;Ahn, Jang-Sun;Nam, Seung-Deog
    • Nuclear Engineering and Technology
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    • v.30 no.6
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    • pp.581-591
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    • 1998
  • Numerical analysis was peformed for the two-dimensional turbulent natural convection for a long horizontal line with different end temperatures. The turbulent model has been applied a standard k-$\varepsilon$ two equation model of turbulence similar to that the proposed by the Launder and Spalding. The dimensionless governing equations are solved by using SIMPLE (Semi-Implicit Method for Pressure Linked Equations) algorithm which is developed using control volumes and staggered grids. The numerical results are verified by comparison with the operating PWR test data. The analysis focuses on the effects of variation of the heat transfer rates at the pipe surface, the thermal conductivities of the pipe material and the thickness of the pipe wall on the thermal stratification. The results show that the heat transfer rate at the pipe surface is the controlling parameter for mitigating of thermal stratification in the long horizontal pipe. A significant reduction and disappearance of the thermal stratification phenomenon is observed at the Biot number of 4.82$\times$10$^{-1}$ . The results also show that the increment of the thermal conductivity and thickness of the wall weakens a little the thermal stratification and somewhat reduces temperature gradient of y-direction in the pipe wall. These effects are however minor, when compared with those due to the variation of the heat transfer rates at the surface of the pipe wall.

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An Improved Pipe Hoop Stress Formula

  • Lee, Jaeyoung
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.76-82
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    • 2001
  • The ASME B3l.4〔1〕and B3l.8 〔2〕codes use the thin wall formula to predict hoop stress in a pipe. To account for the external pressure, the above codes simply subtract the external pressure from the internal pressure. The thin wall formula using this differential pressure does not give the same hoop stress as the thick wall formula. This paper proposes an improved equation to predict pipe hoop stress subjected to both internal and external pressure. Compared to the conventional thin wall formula, the improved formula has additional terms, which improve the agreement with the thick wall formula and account for external pressure. The improved formula is less conservative than the conventional thin wall formula, but slightly more conservative than the thick wall formula. The formula is simpler and easier to use than the thick wall formula and will save pipe material cost as well as installation cost compared to using the conventional thin wall formula. The savings will increase as the water depth increases.

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Probabilistic failure analysis of underground flexible pipes

  • Tee, Kong Fah;Khan, Lutfor Rahman;Chen, Hua-Peng
    • Structural Engineering and Mechanics
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    • v.47 no.2
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    • pp.167-183
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    • 2013
  • Methods for estimating structural reliability using probability ideas are well established. When the residual ultimate strength of a buried pipeline is exceeded the limit, breakage becomes imminent and the overall reliability of the pipe distribution network is reduced. This paper is concerned with estimating structural failure of underground flexible pipes due to corrosion induced excessive deflection, buckling, wall thrust and bending stress subject to externally applied loading. With changes of pipe wall thickness due to corrosion, the moment of inertia and the cross-sectional area of pipe wall are directly changed with time. Consequently, the chance of survival or the reliability of the pipe material is decreased over time. One numerical example has been presented for a buried steel pipe to predict the probability of failure using Hasofer-Lind and Rackwitz-Fiessler algorithm and Monte Carlo simulation. Then the parametric study and sensitivity analysis have been conducted on the reliability of pipeline with different influencing factors, e.g. pipe thickness, diameter, backfill height etc.

Nondestructive evaluation of wall thinning covered with insulation using pulsed eddy current (펄스와전류를 이용한 보온재 비해체식 배관감육 평가기술)

  • Park, Duck-Gun;Babu, M.K.;Lee, Duk-Hyun
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.10 no.1
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    • pp.90-95
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    • 2014
  • Local wall thinning is a point of concern in almost all steel structures such as pipe lines covered with a thermal insulator made up of materials with low thermal conductivity(fiberglass or mineral wool); hence, Non Destructive Technique(NDT) methods that are capable of detecting the wall thinning and defects without removing the insulation are necessary. In this study we developed a Pulsed Eddy Current(PEC) system to detect the wall thinning of Ferro magnetic steel pipes covered with fiber glass thermal insulator and shielded with Aluminum plate. The developed system is capable of detecting the wall thickness change through an insulation of thickness 10cm and 0.4mm aluminum shielding. In order to confirm the thickness change due to wall thinning, two different sensors, a hall sensor and coil sensor were used as a detecting element. In both cases, the results show a very good change corresponding to the thickness change of the test specimen. During these experiments a carbon steel tube of diameter 210mm and a length of 620mm, which is covered with insulator of 95mm thickness was used. To simulate the wall thinning, the thickness of the tube is changed for a specified length such as 2.5mm, 5mm and 8 mm from the inner surface of the tube. A 0.4mm thick Aluminum plate was covered on the Test specimen to simulate the shielding of the insulated pipelines. For both hall sensor and coil detection methods Fast Fourier transform(FFT) was calculated using window approach and the results for the test specimen without Aluminum shielding were summarized which shows a clear identification of thickness change in the test specimen by comparing the magnitude spectra. The PEC system can detect the wall thinning under the 95 mm thickness insulation and 0.4 mm Al shielding, and the output signal showed linear relation with tube wall thickness.

Method and Application for Reliability Analysis of Measurement Data in Nuclear Power Plant (원전 배관의 두께 측정 데이터에 대한 신뢰도 분석 방법 및 적용)

  • Yun, Hun;Hwang, Kyeongmo;Lee, Hyoseoung;Moon, Seungjae
    • Corrosion Science and Technology
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    • v.14 no.1
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    • pp.33-39
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    • 2015
  • Pipe wall-thinning by flow-accelerated corrosion and various types of erosion is significant damage in secondary system piping of nuclear power plants(NPPs). All NPPs in Korea have management programs to ensure pipe integrity from degradation mechanisms. Ultrasonic test(UT) is widely used for pipe wall thickness measurement. Numerous UT measurements have been performed during scheduled outages. Wall-thinning rates are determined conservatively according to several evaluation methods developed by Electric Power Research Institute(EPRI). The issue of reliability caused by measurement error should be considered in the process of evaluation. The reliability analysis method was developed for single and multiple measurement data in the previous researches. This paper describes the application results of reliability analysis method to real measurement data during scheduled outage and proved its benefits.

The Effect of Film Thicknesses on Heat Transfer in a Rotating Heat Pipe with the Disc Evaporator (원판증발기를 가진 회전형 히트파이프에서 액막두께가 전열에 미치는 영향)

  • 권순석;장영석;유병욱
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.6
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    • pp.1572-1581
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    • 1994
  • Heat transfer characteristics in a rotating heat pipe with evaporator of the rotating disc and the condenser of the screwed groove is investigated by numerical method for various dimensionless film thicknesses, Re, C_{p}{\Delta}T/h_{fg}$, rotational speed and working fluids. The temperature difference between evaporator wall and vapor increases a little, but the temperature difference between condenser wall and vapor decreases rapidly as Re increases. As the dimensionless film thickness decreases, the temperature difference of evaporator and condenser decreases. As the rotational speed increases, the temperature difference between evaporator wall and vapor increases but the temperature difference between condenser wall and vapor decreases. The Nusselt number can be shown as a function of dimensionless film thickness and Re, that is $Nu=0.963\cdot(\delta^{-1}(\omega/\vpsilon)^{-1/2}{\cdot}Re^{0.5025})$.

Monitoring Method for Pipe Thinning using Accelerometers (가속도계를 이용한 배관 감육 감시 방법)

  • Choi, Young-Chul;Park, Jin-Ho;Yoon, Doo-Byung;Sohn, Chang-Ho;Hwang, Il-Soon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.156-162
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    • 2006
  • Pipe thinning is one of the major issues for the structural fracture of pipes of nuclear power plants. Therefore a method to inspect a large area of piping systems quickly and accurately is needed. In this paper, we proposed the method for monitoring pipe thinning. Our basic idea come from that a group velocity of impact wave is different as wall thickness. If the group velocity is measured, wall thickness can be estimated. To obtain the group velocity, time-frequency analysis is used. This is because an arrival time difference can be measured easily in time-frequency domain rather than time domain. To test the performance of this technique, experiments have been performed for a plate and U type pipe. Results show that the proposed technique is quite powerful in the monitoring pipe thinning.

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Monitoring Pipe Thinning Using Time-frequency Analysis (시간-주파수 기법을 이용한 배관 감육 감시 방법)

  • Sohn, Chang-Ho;Park, Jin-Ho;Yoon, Doo-Byung;Chong, Ui-Pil;Choi, Young-Chul
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.12 s.117
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    • pp.1224-1230
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    • 2006
  • Pipe thinning is one of the major issues for the structural fracture of pipes of nuclear power plants. Therefore a method to inspect a large area of piping systems quickly and accurately is needed. In this paper, we proposed the method for monitoring pipe thinning. Our basic idea come from that a group velocity of impact wave is different as wall thickness. If the group velocity is measured, wall thickness can be estimated. To obtain the group velocity, time -frequency analysis is used. This is because an arrival time difference can be measured easily in time-frequency domain rather than time domain. To test the performance of this technique, experiments have been performed for a plate and U type pipe. Results show that the proposed technique is quite powerful in the monitoring pipe thinning.