• Title/Summary/Keyword: pearlite

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An Analysis Finite Element for Elasto-Plastic Stresses Considerating Phase Transformation at the Quenching Process(I) - From Austenite to Pearlite - (퀜칭과정에서 상변태를 고려한 탄소성 열응력의 유한요소해석(I) -오스테나이트에서 퍼얼라이트로의 변태-)

  • Kim, Ok-Sam;Koo, Bon-Kwon
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.4
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    • pp.233-243
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    • 1994
  • Constitutive relation of thermoelasto-plastic material undergoing phase transformation during quenching process were developed on the basic of continuum thermodynamics. The metallic structure, temperature and residual stresses distributions were numerically calculated by the finite element technique. The metallic structure were defined by transformation from austenite to pearlite and characterized as a fuction of thermal history and mixture rule of phase. On the distribution of thermal stress along the radial direction, axial and tangential stresses are compressive in the surface, and tential in the inner part. Radial stress is tensile in the whole body. The reversion of residual stress takes plase at 11.5~15.5mm from the center.

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Characterization of Ferrous Metal Artifacts by Microstructure Observation (미세구조 관찰에 의한 철제금속유물의 특성화)

  • Huh, Wooyoung;Lee, Chul
    • Analytical Science and Technology
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    • v.11 no.4
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    • pp.316-320
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    • 1998
  • An image analysis was used for the interpretation of microstructures of ferrous metal artifacts. For the purposes, various microstructural features such as average grain size, phase area, shape factor, and composition of the inclusions, were parameterized for the information about manufacturing techniques such as casting, heating and tempering. The carbon content was determined through the evaluation of the amount of pearlite phase. As the amount of pearlite phase increased the shape factor also increased. Grain size was relatively smaller in trans-section than in cross-section. The manufacturing direction was trans-sectional because the orientation of inclusions was elongated lengthwise. All inclusions was of silicate groups and the manufacturing temperature was estimated up to $1450^{\circ}C$.

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Effects of Section Size and Melt Holding on the Mechanical Properties and Microstructure of High Silicon Ductile Cast Iron (고규소 구상흑연주철의 기계적 성질 및 미세조직에 미치는 단면 크기 및 용탕 유지의 영향)

  • Lee, Suk-Ju;Park, Ki-Ho;Lee, Sang-Hee;Kwon, Hae-Wook
    • Journal of Korea Foundry Society
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    • v.32 no.2
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    • pp.81-85
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    • 2012
  • The effects of section size and melt holding time on the mechanical properties and microstructure of high silicon ductile cast iron were investigated. The strength, elongation and hardness of the test specimen with smaller cross-section were higher than those with larger one. The nodule count and volume fraction of pearlite of the former were higher than those of the latter. The mechanical properties decreased with increased melt holding time before pouring. Nodularity and nodule count decreased and the volume fraction of pearlite rather slightly increased with it.

Flow Stress of HSLA Steel by Heat Treatment (열처리한 HSLA 강의 유동특성)

  • Kim J. M.;Choi N. J.;Kang S. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.178-181
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    • 2004
  • Heat treatment is one of important manufacturing process that determine the quality of the products. Because of a difference of mechanical property by heat treatment, It is necessary to This papers presents flow stress and yield point through tensile test. The goal of this study is to obtain the data of flow stress and yield point at martensite, bainite, ferrite/pearlite phase structure using SCM420, SCr420. The result of tensile test is satisfied and is expected to develop an available FEM analysis.

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Evaluation of Fatigue Strength in Ductile Cast Iron by Maximum and Mean Size of Graphite (최대 및 평균 구상흑연크기에 의한 구상흑연주철재의 피로강도의 평가)

  • Yoon, Myung-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.82-87
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    • 2012
  • For different ferrite-pearlite matrix structure, contain more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out rotary bending fatigue test, estimated maximum and mean size of spheroidal graphite, investigated correlation. It was concluded as follows. (1) Fatigue limit in $10^7$cycles and numbers of spheroidal graphite per 1$mm^2$ was linear relation. (2) projection area of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of projection area of defects may be used as a guideline for the control of inclusion size in the steelmaking processes.

The Effects of Se, CaCo and CaO Addition on the 1st Stage Graphitization of Malleable Cast Iron (오스템퍼 처리한 구상흑연주철의 강인성에 미치는 전조직의 영향)

  • Kim, Sug-Won
    • Journal of Korea Foundry Society
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    • v.6 no.4
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    • pp.290-297
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    • 1986
  • Austempered ductile cast iron has been well known for their good toughness and strength. Generally these properties were improved by the various heat treatments and alloying elements. In this study, the effects of prior heat treatment history(near ferrite, near pearlite, near martensite) on the toughness and strength of the austempered ductile cast iron were studied experimentally and theoretically. All of the test specimens was austenitized at $900^{\circ}C$ for 1 h and austempered at $300^{\circ}C$, $350^{\circ}C$, $400^{\circ}C$, $450^{\circ}C$, respectively. The prior structure of near martensite in austempered ductile cast iron was not good in term of toughness and strength because the carbon content was apt to high in austenite during ausnitizing. It was found, on the other hand, that the ferrite matrix as prior structure had good combination of toughness and strenght. The best tensile strength and good toughness were obtained at $300^{\circ}C$, austemper in the prior structure of near ferrite, while $400^{\circ}C$ austemper in that of near pearlite and martensite.

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Microstructures and Heat-treatment of Sintered Steels Using Iron Powder Coated with 0.45% Phosphorus (0.45%인(P)이 피복된 철분말 소결강의 조직 및 열처리)

  • 정재우
    • Journal of Powder Materials
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    • v.1 no.1
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    • pp.27-34
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    • 1994
  • Commercial pure iron powder and iron powder of coated 0.45% phosphorus were mixed with graphite powder in dry mixer to control carbon content from 0 wt% to 0.8 wt%. Mixed powder was pressed in the mould under the pressure of 510 MPa. Compacts were sintered at 118$0^{\circ}C$ for 40 min. in cracked ammonia gaseous atmosphere. Some of these sintered specimens were quenched in oil, and tempered in Ar gas. All of these specimens were investigated for microstructure, density and hardness in relation to coated phosphorus and carbon content. The results obtained were as follows: (1) The microstructure of the sintered speciments revealed that the amount of pearlite was increased with increasing C content but decreased by P-addition. (2) The P-addition affected the microstructure of pores in which the pore shape became round and its mean size was decreased by P-addition. (3) After tempering of sintered specimens the structure of pearlite was changed from fine structure to coarse one in P added specimen. (4) Hardness was higher in P added specimens.

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Measurement of Ferrite Grain Size by Ultrasonic Method in Low Carbon Steel (초음파법에 의한 저탄소강의 페라이트 결정립 크기 측정)

  • Hong, Soon Taik;Kwun, Sook In;Choo, Wung Yong
    • Journal of the Korean Society for Heat Treatment
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    • v.12 no.2
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    • pp.157-165
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    • 1999
  • Grain size of steels is one of the most important parameters which influence yield strength and fracture toughness. Ultrasonic wave propagating in polycrystalline materials is mostly attenuated by scattering at grain boundary. Effect of ultrasonic attenuation on average ferrite grain size of carbon steels with tensile strength $40{\sim}60kgf/mm^2$ consisting of multi phases such as ferrite + pearlite and ferrite + pearlite + bainite was evaluated. The attenuation of these steels rapidly increased with average ferrite grain diameter. Average ferrite grain diameter ($D_{av}$, ${\mu}m$) could be expressed as $1.79+22.97*a^{1/2.03}$, where a is attenuation with unit of nepers/cm. From this study, it was confirmed that nondestructive ultrasonic method could be used in measuring average ferrite grain size indirectly.

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Effect of Prior Microstructures on the Behavior of Cementite and Mechanical Properties in Low Carbon Steels (저탄소강의 초기 미세조직에 따른 기계적 성질과 시멘타이트거동)

  • Lee, Jong-Chul;Kang, Ui-Gu;Lee, Jung-Won;Oh, Chang-Seok;Kim, Sung-Joon;Nam, Won-Jong
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.471-475
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    • 2009
  • The effect of prior microstructures on mechanical properties in low carbon steels were examined by comparing the behavior of cementite and mechanical properties of cryo-rolled and subsequently annealed steels. Prior microstructures consisted of ferrite + pearlite, banite or martensite. Steels, consisting of bainitic microstructure, exhibited the better combination of strength - ductility than steels with other prior microstructures, such as ferrite + pearlite and martensite.

A Study on the Insulation Properties of Ballon Pearlite and Pearlite (흑요소 펄라이트와 진주암 펄라이트의 단열 특성에 관한 연구)

  • Lee, Jae-Seong;Jeon, Chan-Ki;Park, Jong-Pil
    • Proceedings of the Korean Society of Disaster Information Conference
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    • 2016.11a
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    • pp.183-185
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    • 2016
  • 본 연구에서는 불연성 무기단열재 제조를 위해 재료의 치환으로 열전도율을 충족시켜 경량 무기단열재 개발을 위해 연구하였다. 단열재로도 쓰이지만 화단의 흙을 대신하여 쓰이는 펄라이트 2종류와 바인더를 배합하여 샘플 3개를 제작하였다. 3가지 샘플들을 완전건조 후 열전도 측정기인 HFM-435를 이용하여 열전도율을 측정하였다. 펄라이트와 흑요소 펄라이트 두가지 재료를 혼합하여 만든 총 3개의 샘플의 열전도율을 측정하여 열전도 효율이 좋은 재료를 사용하여 단열재를 제작하고 각 재료들의 단열 특성에 관하여 분석하였다.

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