• Title/Summary/Keyword: pattern transfer

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Study of injection molded pattern transferability of double-sided micro-patterned automotive thick light guides (양면 마이크로 패턴 차량용 후육 라이트 가이드의 사출성형 패턴 전사성에 관한 연구)

  • Dong-won Lee;Sang-Yoon Kim;Ji-Woo Kim;Jong-Su Kim;Sung-Hee Lee
    • Design & Manufacturing
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    • v.17 no.4
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    • pp.42-51
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    • 2023
  • In this study, we investigated the injection molding technology of thick-walled light guides, which are parts that control the light source of automotive lamps. Through injection molding analysis, the gate position that can minimize product shrinkage and deformation was selected, and a mold reflecting the analysis results was manufactured to evaluate the effect of injection speed and holding pressure on transferability during micro-pattern molding through experiments. When designing an injection mold for products with varying thicknesses, it was found that installing the gate on the side of the thicker part was advantageous for reducing volume shrinkage and deformation. It was found that the effect of shrinkage due to thickness may be greater than the position of the gate on pattern transferability. The pattern transfer error decreased as the injection speed and holding pressure increased, and it was found that increasing the injection speed was relatively effective.

A Billet Heat Transfer Modeling during Reheating Furnace Operation

  • Jang, Yu-Jin;Kim, Sang-Woo
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.863-868
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    • 2004
  • Reheating furnace is an essential facility of a rod mill plant where a billet is heated to the required rolling temperature so that it can be milled to produce wire. Sometimes, it is also necessary to control a transient billet temperature pattern according to the material characteristics to prevent a wire from breaking. Though it is very important objective to obtain a correct information of a billet temperature during furnace operation. Consequently, a billet temperature profile must be estimated. In this paper, a billet heat transfer model based on FEM (Finite Element Method) with spatially distributed emission factors is proposed and a measurement is also carried out for two different furnace operation conditions. Finally, the difference between the model outputs and the measurements is minimized by using the new optimization algorithm named uDEAS(Univariate Dynamic Encoding Algorithm for Searches) with multi-step tuning strategy. Hence, the information of billet temperatures can be obtained by using proposed model on various furnace operation conditions.

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A Two-Dimensional Analysis of Heat Transfer and Flow in Proton Exchange Membrane Fuel Cells (고분자 전해질 연료전지의 2차원 열전달 및 유동 해석)

  • Jeong, Hye-Mi;Yang, Ji-Hye;Koo, Ja-Ye;Park, Jung-Sun
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.995-1000
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    • 2001
  • Distributions of the parameters in proton exchange membrane fuel cell (PEMFC) has been analyzed numerically under steady-state and isothermal conditions. The distributions of the crucial parameters (e.g., temperature and pressure) in a PEMFC have a major impact on its safe and efficient operation. This paper predicts the performance of the model electrode plates by calculating the pressure and temperature distributions of working fluid. The calculated results of pressure and temperature at exit condition shows good agreement to experiments and gives details of flow pattern inside of electrode plates.

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Optimization of Glass Wafer Dicing Process using Sand Blast (Sand Blast를 이용한 Glass Wafer 절단 가공 최적화)

  • Seo, Won;Koo, Young-Mo;Ko, Jae-Woong;Kim, Gu-Sung
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.30-34
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    • 2009
  • A Sand blasting technology has been used to address via and trench processing of glass wafer of optic semiconductor packaging. Manufactured sand blast that is controlled by blast nozzle and servomotor so that 8" wafer processing may be available. 10mm sq test device manufactured by Dry Film Resist (DFR) pattern process on 8" glass wafer of $500{\mu}m's$ thickness. Based on particle pressure and the wafer transfer speed, etch rate, mask erosion, and vertical trench slope have been analyzed. Perfect 500 um tooling has been performed at 0.3 MPa pressure and 100 rpm wafer speed. It is particle pressure that influence in processing depth and the transfer speed did not influence.

Fabrication of Solder Bump Pattern Using Thin Mold (박판 몰드를 이용한 솔더 범프 패턴의 형성 공정)

  • Nam, Dong-Jin;Lee, Jae-Hak;Yoo, Choong-Don
    • Journal of Welding and Joining
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    • v.25 no.2
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    • pp.76-81
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    • 2007
  • Solder bumps have been used to interconnect the chip and substrate, and the size of the solder bump decreases below $100{\mu}m$ to accommodate higher packaging density. In order to fabricate solder bumps, a mold to chip transfer process is suggested in this work. Since the thin stainless steel mold is not wet by the solder, the molten solder is forced to fill the mold cavities with ultrasonic vibration. The solders within the mold cavities are transferred to the Cu pads on the polyimide film through reflow soldering.

Maternal Body-mass Transfer to Offspring in the Matriphagous Spider, Amaurobius ferox (Amaurobiidae)

  • Kim, Kil-Won
    • Journal of Ecology and Environment
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    • v.32 no.3
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    • pp.177-182
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    • 2009
  • The optimal strategy for semelparous females may involve adjustments in the relative investment in two fitness components, the number of offspring and the post-hatching investment per capita. To determine the pattern of maternal resource allocation to offspring in the matriphagous spider, Amaurobius ferox (Amaurobiidae), I investigated the relationship between maternal body-mass and the number of offspring, and quantified the transfer of maternal body-mass to the offspring via different forms of maternal provisioning (trophic egg-laying and matriphagy). There was a positive relationship between female body-mass and the number of offspring. However, Amaurobius mothers did not produce more trophic eggs when they had larger broods. Rather, spiderlings in larger A. ferox broods consumed larger quantities of maternal body-mass via matriphagy. Mothers transferred $28.8{\pm}6.5%$ of their body-mass to the spiderlings via trophic egg-laying, and an estimated $39.0{\pm}12.5%$ of their body-mass was transferred to the spiderlings via matriphagy.

Analysis of Sperm Chemoattractant in Follicular Fluid (난포액내 정자유인물질의 분석)

  • 박영식
    • Journal of Embryo Transfer
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    • v.14 no.1
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    • pp.47-57
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    • 1999
  • Among proteins separated from methanol extract of follicular fluid with superose column, the components inducing sperm swim-up separation through sucrose layer were analysed with superose column in Smart system and SDS-PAGE. And the results obtained were as follows; The fractions of retention volume (RV) 0.83ml and RV 1.36ml separated with superose column should stimulate sperm migration and movement. However, RV 0.83 fraction was consisted of complex materials containing RV 1.36 component. RV 1.36 fraction contained a BSA analogue of 67 kilodaltons (Kd) and showed identical peak pattern with BSA fraction V. In conclusion, the protein of 67 Kd in follicular fluid should stimulate sperm migration and movement.

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Effects of Subcooling and Natural Convection on the Melting inside a Horizontal Tube (수평원관내에서 과냉각 및 자연대류가 융해과정에 미치는 영향)

  • 서정세;김찬중;노승탁
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.2079-2087
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    • 1993
  • The effects of subcooling and natural convection are studied numerically on the melting process of an initially subcooled phase-change medium filled inside a horizontal circular cylinder. It is postulated that melting continues with the tube wall kept at a constant temperature and with the unmelted solid core fixed. Primary emphasis is placed on the evolution of interface morphology, the local/overall heat transfer rate at the tube wall and at the interface, and the structure of natural convection. The numerical results are mainly presented in terms of the Rayleigh and subcooling numbers. As the degree of subcooling intensifies, the melting rate and the movement of the interface are impeded but the interfaces are of similar shape with the passage of time. The heat transfer characteristics are found to be mostly governed by the formation pattern of natural convection in the liquid phase. Good agreement with available experimental data is found.

Numerical Simulation of Natural Convection in Annuli with Internal Fins

  • Ha, Man-Yeong;Kim, Joo-Goo
    • Journal of Mechanical Science and Technology
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    • v.18 no.4
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    • pp.718-730
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    • 2004
  • The solution for the natural convection in internally finned horizontal annuli is obtained by using a numerical simulation of time-dependent and two-dimensional governing equations. The fins existing in annuli influence the flow pattern, temperature distribution and heat transfer rate. The variations of the On configuration suppress or accelerate the free convective effects compared to those of the smooth tubes. The effects of fin configuration, number of fins and ratio of annulus gap width to the inner cylinder radius on the fluid flow and heat transfer in annuli are demonstrated by the distribution of the velocity vector, isotherms and streamlines. The governing equations are solved efficiently by using a parallel implementation. The technique is adopted for reduction of the computation cost. The parallelization is performed with the domain decomposition technique and message passing between sub-domains on the basis of the MPI library. The results from parallel computation reveal in consistency with those of the sequential program. Moreover, the speed-up ratio shows linearity with the number of processor.