• Title/Summary/Keyword: parts reliability

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Life Analysis and Reliability Prediction of Micro Switches based on Life Prediction Method (수명예측 방법에 따른 마이크로스위치의 수명분석 및 신뢰도 예측)

  • Ji, Jeoung-Geon;Shin, Kun-Young;Lee, Duk-Gyu;Son, Young-Jin;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.14-21
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    • 2011
  • Reliability means that a product maintains its initial quality and performance at certain period of time(time, distance, cycle etc) under given condition without failure. Given conditions include both environmental condition and operating condition. Environmental condition means common natural environment such as temperature, humidity, vibration, and working condition means artificial environment such as voltage, current load, install place, hours of use, which occurs during using the product. In the field of railway vehicles, although components of railway vehicles with reliability are the trend of mandatory as persisting period of railway vehicles is extended, using components of railway vehicles is insufficient for the practical reliability assessment. but the meaning of the first railway operating agnecy to acquire the parts in the field, the data suggest the reliability of products if you can and can show the reliability of modular units and modular units can provide the reliability of if you can present reliability of the entire system is thought to be here. In this study, lifespan of micro-switch for master controller is analyzed and prediction is performed based on its field data considering the special circumstances of railway vehicles operating agency, such as a large number of trains operates on the same line.

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Life Analysis and Reliability Prediction of Micro-Switches based on Life Prediction Method (수명예측 방법에 따른 마이크로스위치의 수명분석 및 신뢰도 예측)

  • Ji, Jung-Geon;Shin, Kun-Young;Lee, Duk-Gyu;Lee, Hi Sung
    • Journal of the Korean Society of Systems Engineering
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    • v.7 no.1
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    • pp.57-69
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    • 2011
  • Reliability means that a product maintains its initial quality and performance at certain period of time(time, distance, cycle etc) under given condition without failure. Given conditions include both environmental condition and operating condition. Environmental condition means common natural environment such as temperature, humidity, vibration, and working condition means artificial environment such as voltage, current load, install place, hours of use, which occurs during using the product. In the field of railway vehicles, although components of railway vehicles with reliability are the trend of mandatory as persisting period of railway vehicles is extended, using components of railway vehicles is insufficient for the practical reliability assessment. but the meaning of the first railway operating agency to acquire the parts in the field, the data suggest the reliability of products if you can and can show the reliability of modular units and modular units can provide the reliability of if you can present reliability of the entire system is thought to be here In this study, lifespan of micro-switch for master controller is analyzed and prediction is performed based on its field data considering the special circumstances of railway vehicles operating agency, such as a large number of trains operates on the same line.

The criterion of reliability evaluation and the evaluation facility for composite insulator (폴리머 애자 신뢰성평가 기준 제정 방향 및 평가설비 구축)

  • Kim, I.S.;Kim, M.K.;Kim, I.K.;Kang, D.P.;Park, H.Y.;Han, D.H.;Shin, Y.J.
    • Proceedings of the KIEE Conference
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    • 2001.05a
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    • pp.147-148
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    • 2001
  • The construction of reliability evaluation according to their fields was promoted under the supervision of Agency for Technology and Standards for establishing the relevant institution & infrastructure that can fundamentally solve the reliability problems, the biggest obstruction when the developed electric components & materials come into the market. This paper describes the criterion of reliability evaluation and the evaluation facilities for the purpose of heightening the reliability of composite insulator estimated as the new material among the electric components & materials. We will understand the criterion of reliability evaluation with two parts as the performance evaluation based on various kinds of standards (especially IEC) and as the long-term reliability evaluation utilizing the accelerated aging & flashover test methods. Therefore we aim for constructing the criterion of reliability evaluation as the foundation for evaluation so as to support the industrial group based on KERI facilities.

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Reliability Assessment of Machine Tools Using Failure Mode Analysis Programs (고장모드 분석 프로그램을 통한 공작기계의 신뢰성 평가)

  • Kim Bong-Suk;Lee Soo-Hun;Song Jun-Yeob;Lee Seung-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.15-23
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    • 2005
  • For reliability assessment for machine tools, failure mode analyses by two viewpoints were studied in this paper. First, this study developed the reliability data analysis program, which searches f3r optimal failure distribution like failure rate or MTBF(Mean Time Between Failure) using failure data and reliability test data of mechanical parts in the web. Moreover, this data analysis program saves both failure data or reliability data and their failure rate or MTBF for database establishment. Second, this paper conducted failure mode analysis through such performance tests as circular movement test and vibration testing for machine tools when reliability data is not available. A developed web-based analysis program shows correlations between failure mode and performance test result and also accumulates all the data. These kinds of data analysis programs and stored data furnish valuable information for improving the reliability of mechanical system.

Study on Properties and Accelerated Life-time Test of Rubber O-ring by Temperature Stress

  • Shin, Young-Ju;Kang, Bong-Sung;Chung, Yu-Kyung;Choi, Kil-Yeong;Shin, Sei-Moon
    • Proceedings of the Korean Reliability Society Conference
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    • 2006.05a
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    • pp.48-54
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    • 2006
  • In this thesis, accelerated life test (ALT) method and procedure for rubber O-ring are applied to assure specified reliability of the products at guaranteeing the life of the products. Rubber O-ring is parts that keep intensity or make machine operation smoothly on attrition portion of machine and is used to prevent that oil is leaked. Usually. Rubber O-ring used NBR that is copolymer of acrylonitrile and butadiene. this are superior oil resistance, heat resistance, durability of abrasion, cold resistance, chemical resistance etc. The accelerated life test model for rubber O-ring are developed using the relationship between stresses and life characteristics of products. Using the accelerated life test method and the acceleration life test equipment which is developed, we performed life test, collected life data and analyzed the results of tests. The proposed accelerated life test method and procedure may be extended and applied to testing similar kinds of products to reduce test times and costs of the tests remarkably.

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Study on a System Reliability Calculation Method Using Failure Enumeration of Reliability Path (신뢰도 경로의 고장열거를 이용한 시스템 신뢰도 계산방법 연구)

  • Lee, Jang-Il;Park, Kee-Jun;Chun, Hwan-Kyu;Jeong, Choong-Min;Shin, Dong-Jun;Suh, Myung-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.6
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    • pp.629-633
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    • 2011
  • Recently, systems such as aircraft, trains and ships have become larger more complex. Therefore, the reliability calculation of these systems is more difficult. This paper presents a reliability calculation algorithm for a complex system with a solution that is difficult to analyze. When the system has a very complex structure, it is very difficult to find an analytical solution. In this case, we can assess system reliability using the failure enumeration method of the reliability path. In this research, we represent the reliability block diagram by an adjacent matrix and define the reliability path. We can find any system status by the failure enumeration of the reliability path, and thus we can calculate any kind of system reliability through this process. This result can be applied to RCM (Reliability-Centered Maintenance) and reliability information-management systems, in which the system reliability is composed of the reliabilities of individual parts.

Calculation of Effective Material Property for Multi-Grain Orthotropic Material by BEM (경계요소법에 의한 다결정 직교 이방성 재료의 유효 재료 상수의 계산)

  • Kim, Dong-Eun;Lee, Sang-Hun;Jeong, Il-Jung;Lee, Seok-Soon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.9
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    • pp.713-719
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    • 2008
  • Most of the MEMS parts are made of multi-grain silicon wafer, which is the orthotropic material and its material direction is arbitrary. The reliability of the parts must be guaranteed in order to use for the commercial usage. The need of the structural analysis of its parts emerges an important factor. The material properties of the MEMS parts are calculated by the numerical method in order to reduce a material test. In this study, the effective elastic modulus and its Poisson's ratio are calculated by the boundary element method(BEM) and are compared with the results by the finite element method(FEM).

The Effect of Surface Roughness on Cutting Tool Shape in CNC Lathe C-Axis Turn-mill Machining (CNC선반 C축 Turn-mill 가공에 있어서 절삭공구형상이 표면 거칠기에 미치는 영향)

  • Lee, Soon-kwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.62-68
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    • 2017
  • Since the aircraft parts industry is a high-value-added industry, mass production order production, and the hundreds of thousands. Therefore, parts produced However, since these parts require high reliability and stability, a high degree of precision is required. In Korea, there on the roughness of the machined surface in cutting process. However, research on the surface roughness characteristic obtained by which is widely used for aircraft parts is still insufficient in Korea. The purpose of this study is to investigate the effect of turning tool rotation speed and X axis feed rate on the surface roughness of cutting tools in CNC lathes during cutting of aluminum alloy 7075.

QUALITY STABILIZATION OF BALL SEAT IN AUTOMOTIVE SUSPENSION PARTS

  • KANG T.-H.;KIM I.-K.;KIM Y.-S.
    • International Journal of Automotive Technology
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    • v.6 no.5
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    • pp.507-511
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    • 2005
  • Recently, many solution have been suggested to development of plastic products. Among many manufacturing technologies for plastic parts, the injection molding process is very attractive because of its low production cost and short cycle time. In this paper, the plastic ball seat of a ball joint, one of the essential components for automotive suspension or steering system, was studied to enhance its mechanical performance and durability by using PA66 that is reinforced polymeric plastic resin. But ball seat has some trouble in manufacture process. And strength of molded part is not enough to use. For the quality stabilization and reliability of injection molded parts, we designed the mold cavities through analytical simulation software and tested the mechanical performance for the injection molded ball-seat parts. After modification, tensile strength increases by about $13.5\%$. Strength and quality stabilization is improved.

A Study on Remanufacturing Industry for automobile parts (자동차 부품의 재제조산업에 대한 연구)

  • Kang, Bo-Chul;Cho, Jai-Rip
    • Proceedings of the Korean Society for Quality Management Conference
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    • 2010.04a
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    • pp.269-273
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    • 2010
  • Remanufacturing is an industrial manufacturing process. The merits of remanufacturing are to reuse old products to perform like a new product and to save energy, natural resources, landfill space and to reduce air pollution by less re-smelting. This paper proposes a systemic approach for activating the domestic remanufacturing industry. The approach is based on inside and outside regulations to apply remanufacturing companies. And, we analyzed the state and problems of remanufacturing industry for automobile parts.

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