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3차원 LTCC 기판을 이용한 압전 압력 센서의 제작 및 연구 특성

  • 허원영;황현석;우형관;이태용;이경천;심등;송준태
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2009년도 추계학술대회 논문집
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    • pp.118-118
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    • 2009
  • Low temperature co-fired ceramic (LTCC) is one of promising materials for MEMS structures because it has very good electrical and mechanical properties as well as possibility of making various three dimensional (3D) structures. In this work, piezoelectric pressure sensors based on hybrid LTCC technology were presented. The LTCC diaphragms with thickness of 400 um were fabricated by laminating 12 green tapes which consist of alumina and glass particle in an organic binder. The piezoelectric sensing layer consists of $Pb(ZrTi)O_3$ (PZT) thin film deposited by RF magnetron sputtering method on between top and bottom Au electrodes. The results showed that the fabrication method is very suitable for pressure sensor applications. The PZT films deposited on LTCC diaphragms were successfully grown and were analyzed by using X-ray diffraction method (XRD) and field emission scanning electron microscope (FESEM).

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Ga이 첨가된 ZnO 박막의 가스센서로의 응용 연구 (Ga doped ZnO Thin Films for Gas Sensor Application)

  • 황현석;여동훈;김종희;송준태
    • 한국전기전자재료학회논문지
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    • 제21권6호
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    • pp.499-502
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    • 2008
  • In this work, Ga-doped ZnO (GZO) thin films for gas sensor application were deposited on low temperature co-fired ceramics (LTCC) substrates, by RF magnetron sputtering method. The LTCC substrate is one of promising materials for this application since it has many advantages (e.g., low cost production, high manufacturing yields and easy realizing 3D structure etc.). The LTCC substrates with thickness of $400\;{\mu}m$ were fabricated by laminating 12 green tapes which consist of alumina and glass particle in an organic binder. The structural properties of the fabricated GZO thin film with thickness of 50 nm is analyzed by X-ray diffraction method (XRD) and field emission scanning electron microscope (FESEM). The film shows good adhesion to the substrate. The GZO gas sensors are tested by gas measurement system and show fast response and recovery characteristics to $NO_x$ gas that is 27.2 and 27.9 sec, recpectively.

LTCC 기판을 이용한 PZT 압력 센서의 제작 및 특성 연구

  • 허원영;황현석;이태용;이경천;송준태
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 춘계학술대회 논문집
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    • pp.13-13
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    • 2010
  • Piezoelectric sensors are extensively used to measure force because of their high sensitivity and low cost. however, the development of device with reduced size but with improved sensitivity is highly important. Low-temperature co-fired ceramic (LTCC) is one of promising materials for this application than a silicon substrate because it has very good electrical and mechanical properties as well as possibility of making various three dimensional (3D) structures. In this work, piezoelectric pressure sensors based on hybrid LTCC technology were presented. The LTCC diaphragms with thickness of $400\;{\mu}m$ were fabricated by laminating 12 green tapes which consist of alumina and glass particle in an organic binder. The piezoelectric sensing layer consists of PZT thin film deposited by RF magnetron sputtering method on between top and bottom Au electrodes. The PZT films deposited on LTCC diaphragms were successfully grown and were analyzed by using X-ray diffraction method (XRD) and field emission scanning electron microscope (FESEM).

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프릿을 이용한 다공질 SiC 세라믹스의 저온 제조 공정 및 물성 (Low Temperature Processing and Properties of Porous Frit-Bonded SiC Ceramics)

  • 채수호;김영욱;송인혁;김해두;배지수;나상문;김승일
    • 한국세라믹학회지
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    • 제46권5호
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    • pp.488-492
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    • 2009
  • Porous frit-bonded SiC ceramics were successfully prepared at a temperature as low as $800^{\circ}C$ from SiC, frit, and microbeads (glass or polymer). The effects of SiC starting particle size and microbead addition on microstructure, porosity, and flexural strength were investigated. The addition of hollow glass microbead improved the strength of frit-bonded SiC ceramics without the loss of porosity by acting additional binder phase between SiC grains. The 65 ${\mu}m$-sized SiC resulted in lower porosity and higher strength than 50 ${\mu}m$-sized SiC because of higher packing density. Typical flexural strengths of frit-bonded SiC were 23 MPa at 46% porosity and 19 MPa at 49% porosity.

고속 혼화공정을 이용한 PMD용 화약 ZPP 제작 및 특성분석 (The Characteristic Analysis and the Manufacture of Explosive ZPP on PMD using the High Speed Mixing Process)

  • 김상백;심정섭;김준형;류병태
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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    • pp.445-450
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    • 2017
  • ZPP(Zirconium Potassium Perchlorate)는 산화제 potassium perchlorate, 금속원료 zirconium, 결합제 Viton 조성의 점화제이다. ZPP는 항공우주산업, 추진제 점화원, 자동화 산업에 사용되고 있다. 본 연구에서는 PMD(Pyrotechnic Mechanical Device)에 사용되는 ZPP의 제조공정 및 형상/열량/압력값과 같은 특성을 연구하였다. ZPP 제작 시, 원료들을 고속으로 교반하여 ZPP가 균일한 입자크기 및 형상으로 제작될 수 있도록 혼화공정을 설계하였다.

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고온 수전해 전해질 막의 제막조건에 따른 미세구조 분석 (Microstructure Analysis with Preparation Condition of Electrolyte Membrane for High Temperature Electrolysis)

  • 최호상;손효석;황갑진;배기광
    • 한국수소및신에너지학회논문집
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    • 제17권2호
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    • pp.141-148
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    • 2006
  • This study was carried out to analyze the microstructure characteristics of electrolyte membrane through XRD, SEM and AC impedance measurement for using in high temperature steam electrolysis(HTE). It was investigated that thermal stability and electric characteristics by sintering condition using dry and wet process, and confirmed growth of particle and density change by sintering temperature. The sintering temperature and behavior had an effect on the relative density of the ceramic and the average grain size. The more amount of dispersant in organic compound increase, the more the density increased. But the binder was shown opposite phenomenon. It was analyzed that electrolyte resistance and electrical characteristics using AC impedance. The electrical properties of YSZ grain boundary changed with the sintering temperature.

LTCC 기판상에 증착한 GZO 가스 센싱 박막의 두께 의존 특성 연구 (Thickness Dependence of GZO Gas Sensing Films Deposited on LTCC Substrates)

  • 황현석
    • 한국전기전자재료학회논문지
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    • 제24권3호
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    • pp.215-218
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    • 2011
  • A novel design of gas sensor using Ga-doped ZnO (GZO) thin films which are deposited on low temperature co-fired ceramic (LTCC) substrates is presented. The LTCC substrates with thickness of 400 ${\mu}m$ are fabricated by laminating 12 green tapes which consist of alumina and glass particle in an organic binder. The GZO thin films with different thickness are deposited on LTCC substrates, by RF magnetron sputtering method. The microstructure and sensing properties of GZO gas sensing films are analyzed as a function of the film thickness. The films are well crystallized in the hexagonal (wurzite) structure with increasing thickness. The maximum sensitivity of 3.49 is obtained at 100 nm film thickness and the fastest 90% response time of 27.2 sec is obtained at 50 nm film thickness for the operating temperature of $400^{\circ}C$ to the $NO_2$ gas.

실리콘 wafer sludge로부터 얻어진 SiC의 단광화 기술 (Briquetting of Waste Silicon Carbide Obtained from Silicon Wafer Sludges)

  • 구성모;윤수종;김혜성
    • 한국분말재료학회지
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    • 제23권1호
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    • pp.43-48
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    • 2016
  • Waste SiC powders obtained from silicon wafer sludge have very low density and a narrow particle size distribution of $10-20{\mu}m$. A scarce yield of C and Si is expected when SiC powders are incorporated into the Fe melt without briquetting. Here, the briquetting variables of the SiC powders are studied as a function of the sintering temperature, pressure, and type and contents of the binders to improve the yield. It is experimentally confirmed that Si and C from the sintered briquette can be incorporated effectively into the Fe melt when the waste SiC powders milled for 30 min with 20 wt.% Fe binder are sintered at $1100^{\circ}C$ upon compaction using a pressure of 250 MPa. XRF-WDS analysis shows that an yield of about 90% is obtained when the SiC briquette is kept in the Fe melt at $1650^{\circ}C$ for more than 1 h.

용탕 침투법을 이용한 복합 삽입 금속의 제조 (Fabrication of Composite Filler Metal by Melt Infiltration)

  • 박흥일;김지태;김우열
    • 한국주조공학회지
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    • 제23권5호
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    • pp.244-250
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    • 2003
  • The aim of this study is fabricating of composite filler metal (CFM) by a combination of selective laser sintering (SLS) of stainless steel powders (RapidSteel $2.0^{TM}$ and liquid phase infiltration of Ag-28 wt.%Cu alloy. Porous stainless steel body with inter-connected pore channels was fabricated by SLS, binder decomposing and densification processes. By the direct contact infiltration, the narrow inter-particle channels of the porous body were completely filled with the Ag-28 wt.%Cu alloy infiltrant. During infiltration, the dissolved elements of Fe, Ni and Cr from the porous body were solved into copper solid solution phases, which consist of eutectic structure of composite metal matrix. The S10C/CFM/S10C joints, which have narrow clearance gaps between them up to 10 micrometers, were joined successfully by self-feeding of filler metal from the matrix of CFM. The CFM kept its original thickness and microstructure after brazing. The tensile strength of brazed specimen was higher than 30 kgf/$mm^2$ and showed a typical ductile fracture mode in the CFM.

고속 혼화공정을 이용한 PMD용 화약 ZPP 제작 및 특성분석 (The Characteristic Analysis and the Manufacture of Explosive ZPP on PMD using the High Speed Mixing Process)

  • 김상백;심정섭;김준형;류병태
    • 한국추진공학회지
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    • 제22권3호
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    • pp.8-13
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    • 2018
  • ZPP(Zirconium Potassium Perchlorate)는 산화제 potassium perchlorate, 금속원료 zirconium, 결합제 Viton 조성의 점화제이다. ZPP는 항공우주산업, 추진제 점화원, 자동화 산업에 사용되고 있다. 본 연구에서는 PMD(Pyrotechnic Mechanical Device)에 사용되는 ZPP의 제조공정 및 형상/열량/압력값과 같은 특성을 연구하였다. ZPP 제작 시, 원료들을 고속으로 교반하여 ZPP가 균일한 입자크기 및 형상으로 제작될 수 있도록 혼화공정을 설계하였다.