• Title/Summary/Keyword: part shrinkage

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A Study on Sink Marks in Injection Molding of Boss Parts (보스부분 사출성형의 싱크마크 발생에 관한 연구)

  • Kim, Hyun-Pil;Kim, Yong-Jo
    • Design & Manufacturing
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    • v.2 no.4
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    • pp.37-43
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    • 2008
  • Supplementary features in injection molded products, which are boss, rib and snap fit, are mainly located in the products. These features might make molding flow improper in injection processing and consequently give rise to some of molding troubles such as short shot and hesitation. The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the closed boss height. The volumetric shrinkage is affected by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase flow rate to a boss part and causes the sink mark depth to increase. As the molding thickness and the closed boss height in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink marks generated in the boss part of injection molded products.

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A Study on the Mechanical Properties and Shrinkage of Thermoplastic Elastomer (열가소성 엘라스토머의 기계적 물성과 수축에 관한 연구)

  • Han, S.R.;Kim, J.H.;Jeon, S.G.;Jeong, Y.D.
    • Transactions of Materials Processing
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    • v.16 no.1 s.91
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    • pp.36-41
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    • 2007
  • Thermoplastic elastomer(TPE) can be recycled and molded such as commercial thermoplastic. Therefore TPE has being widely applied on automobile, household and etc. in these days. This study shows the variation of mechanical properties and shrinkage on TPE moldings for variation of injection molding conditions such as injection pressure, holding pressure, melt temperature, mold temperature and etc. Mechanical properties in relation to tensile strength, hardness and shrinkage in connection with precision dimension of part are investigated. The tensile strength and shrinkage of the experimental TPEs are mainly influenced by injection pressure and melt temperature. All injection molding conditions scarcely affect on hardness. To verify the variation of tensile strength and shrinkage, morphology of TPE molding was scanned by the SEM. The morphology showed that as the melt temperature increased, the rubber particles on the TPE became smaller and widely were dispersed. This behavior of rubber particles influenced on the increase of tensile strength.

Drying Shrinkage Behaviors of Concrete with Powder Type Shrinkage Reducing Agent and Fly Ash (분말형 수축저감제와 플라이애쉬가 혼입된 콘크리트의 건조수축 거동)

  • Min, Kyung-Hwan;Lee, Dong-Gyu;Jeong, Yong-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.5
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    • pp.3535-3541
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    • 2015
  • In this study, series of tests were performed for drying shrinkage characteristics of concrete with power type shrinkage reducing agent (SRA) and fly ash as a part of research to reduce drying shrinkage of concrete. Firstly, for the mechanical properties, a target strength was acquired securely. In the unrestraint shrinkage tests, the SRA decreased the drying shrinkage about $200{\mu}{\varepsilon}$. Lastly, in the ring tests, due to the tensile creep effect, the concrete with SRA showed the cracking times as much again as the concrete with ordinary Portland cement only did.

Shrinkage Stress Analysis of Concrete Slab with Shrinkage Strip in Multi-Story Building (수축대를 사용한 고층건물 콘크리트 슬래브의 건조수축응력 해석)

  • 김한수;조석희
    • Journal of the Korea Concrete Institute
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    • v.14 no.5
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    • pp.726-733
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    • 2002
  • Shrinkage strip or separation strip is a temporary joint that is left open for a certain time during construction to allow a significant part of the shrinkage to take place without inducing stress. A shrinkage stress analysis method of shrinkage strip in concrete slab of multi-story building considering the relaxation effect of creep and construction sequence is proposed. The analysis results of 10-story example building show that the effect of shrinkage strip can be analyzed easily by the proposed method. And shrinkage strip installed in a particular floor makes the stress of that floor reduced and the stress of the other floors increased a little. The rate and amount of stress reduced with closing time mainly depends on the development of shrinkage with time of concrete model used. The amount of stress reduced is determined by the amount of shrinkage strain developed before the closing of shrinkage strip.

Performance Improvement of High Performance Shrinkage Reducing Agent using Early Strength Improving Agent (조기강도 개선제를 활용한 고성능 수축저감제의 성능 개선)

  • Park, Jong-Pil;Jung, Yong-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.4
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    • pp.296-302
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    • 2016
  • Studies aimed at reducing the occurrence of cracks by the shrinkage of concrete are in demand because the repair and reinforcement for cracks caused by declining concrete durability costs the user to maintain the concrete structure. In particular, in underground power facilities for power transmission, the cost is a heavy burden to repair and reinforce. For this reason, underground power facilities demanded effective methods for crack reduction at the engineering design step. This study, as a part of the development of shrinkage reducing agent for low shrinkage concrete on underground power facilities, investigated TEA to complement the shrinkage reducing agent to improve the early strength of concrete. In the case of TEA 3% as a shrinkage reducing agent, the early strength was improved significantly, and the shrinkage reducing effect was excellent. In addition, TEA 3.0 % and the shrinkage reducing agent 2.0 % showed excellent shrinkage property and compressive strength. On the other hand, more study of shrinkage reducing materials, including performance reviews on the shrinkage reducing materials with variable factors and type of materials, will be needed to generalize these results.

Numerical modeling of drying shrinkage behavior of self-compacting concrete

  • Chen, How-Ji;Liu, Te-Hung;Tang, Chao-Wei
    • Computers and Concrete
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    • v.5 no.5
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    • pp.435-448
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    • 2008
  • Self-compacting concrete (SCC), characterized by the high flowability and resistance to segregation, is due to the high amount of paste (including cement and mineral admixtures) in contrast with normal concrete (NC). However, the high amount of paste will limit the volume fractions of coarse aggregate,and reduce the tendency of coarse aggregate to suppress drying shrinkage deformations. For this reason, SCC tends to produce higher values of drying shrinkage than NC for the most part. In order to assess the drying shrinkage of SCC quantitatively for application to offshore caisson foundations, the formulas presented in the literatures (ACI 209 and CEB-FIP) are used to predict the values of drying shrinkage in SCC according to the corresponding mix proportions. Additionally, a finite element (FE) model, which assumes concrete to be a homogeneous and isotropic material and follows the actual size and environmental conditions of the caisson, is utilized to simulate stress distribution situations and deformations in the SCC caisson resulting from the drying shrinkage. The probability of cracking and the behavior of drying shrinkage of the SCC caisson are drawn from the analytic results calculated by the FE model proposed in this paper.

Pressure distributions in the cavity in injection molding for various operational conditions (사출성형조건에 따른 캐비티의 압력분포)

  • Kim J. M.;Jun J. H.;Lyu M. Y.;Hwang H. S.;Lee J. W.;Lee S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.214-219
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    • 2005
  • Pressure distribution in the cavity during injection molding affects part quality. In this study pressure distributions in the runner, near gate in the cavity, and end of ail in the cavity have been measured using direct pressure sensors for various molding conditions. Molding conditions were injection speed, injection pressure, packing time from filing stage, and packing pressure. Through experiments it was realized that the packing time from filling stage and packing pressure are the dominant factors on the part quality such as part shrinkage. Experimental results have been compared with computer simulations.

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A Study on the Nucleation, Growth and Shrinkage of Oxidation Induced Stacking Faults (OSF) -Part2: Role of $SiO_2$ Layer on the Shrinkage of Oxidation Induced Stacking Faults (OSF) in P-type CZ Silicon (산화 적층 결합의 생성, 성장 및 소멸에 관한 연구-제2부 : P형 CZ 실리콘에서 산화 적층 결함의 소멸에 미치는 $SiO_2$층의 역학)

  • 김용태;민석기
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.25 no.7
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    • pp.767-773
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    • 1988
  • We have proposed a new simple and easy method for the observation of OSF growth and shrinkage. This method is to observe the behavior of OSF in thedamaged region during oxidation as well as annealing process after introducing mechanical damage on the silicon surface by pressure-controllable indentor. The effect of SiO2 layer on the shrinkage of pregrown OSF generated by the proposed method has been investigated using the samples with or without SiO2 layer. From the experimental data, we suggest a model for the shrinkage of OSF, which is based on the recombinaiton mechanism between silicon interstitial and vacancy at the Si-SiO2 interface.

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Shrinkage movement analysis of reinforced concrete floors constructed in stages

  • Kwan, A.K.H.;Ng, P.L.
    • Computers and Concrete
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    • v.6 no.2
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    • pp.167-185
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    • 2009
  • Reinforced concrete floors constructed between movement restraints often crack seriously due to shrinkage after completion. One common mitigation measure is to construct the concrete floors in stages to allow part of the shrinkage movement to take place before completion. However, shrinkage movement analysis of concrete floors constructed in stages is quite cumbersome, as the structural configuration changes during construction, thus necessitating reanalysis of the partially completed structure at each stage. Herein, a finite element method for shrinkage movement analysis of concrete floors constructed in stages is developed. It analyses the whole structure, including the completed and uncompleted portions, at all stages. The same mesh is used all the time and therefore re-meshing and location matching are no longer necessary. This is achieved by giving negligibly small stiffness to the uncompleted portions, which in reality do not exist yet. In the analysis, the locked-in strains due to increase in elastic modulus as the concrete hardens and the creep of the hardened concrete are taken into account. Most important of all, this method would enable fully automatic shrinkage movement analysis for the purpose of construction control.

Research of Shrinkage Phenomenon on Metal Insert Injection Molded Parts (금속인서트 사출성형품의 수축현상에 관한 연구)

  • Jeong, Y.D.;Kim, Y.S.;Kim, I.K.;Jung, H.C.
    • Journal of Power System Engineering
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    • v.2 no.1
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    • pp.80-85
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    • 1998
  • Engineering plastics have been magnified its usability due to its outstanding mechanic al, electrical and chemical properties, for example, in the area of computer, electricity, electronics, automobile, camera industry. In recent, automobile speedometer system is changing from manual operation to motor operation. All plastic gears inserted by metal shaft are used In motor operated speedometer system. Therefore, in this research, experimental investigation of the shrinkage phenomenon was executed according to various inserted depth and injection conditions. In experiments, the inserted depth was controlled as 30% and 90% of the total thickness of the plastic gear. The main parameters of injection process were selected as injection pressure, holding pressure, melt temperature, injection rate. As main results, free shrinkage rate of the test part is increased about 4 times to restricted shrinkage rate and shrinkage phenomenon against all injection conditions have a trivial effect on the test parts as conventional parts.

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