• 소성∙가공
• /
• 제11권4호
• /
• pp.312-322
• /
• 2002

In this study, an innovative semi-solid die casting technology to replace heavier cast iron compressor parts with lightweight aluminum castings was proposed, and the application possibility for home-appliance component was investigated. The most important factors regarding the semi-solid die casting process are the reheating process of the raw materials to the semi-solid state, specifications of the forming machine, the optimal injection conditions and die design. Materials used in this study were A3S7 and hSn alloys fabricated by the electromagnetic stirring process. The optimal injection conditions for semi-solid die casting process were Presented with the reheating conditions of the semi-solid materials. To investigate the effect of plunger tip shape on the formability and mechanical properties in semi-solid die casting process for complicated shape part, two kinds of plunger tip shape with long and short plunger tip taper are proposed.

• 소성∙가공
• /
• 제18권7호
• /
• pp.531-537
• /
• 2009

The effect of blank holding force on thickness variation in simultaneous sheet forming with rectangular shape and circular has been demonstrated. Because has investigated an effect on formability of magnesium sheet, in this paper, the effect of punch radius on formability have been thinning, various crack phenomena and forming velocity. By simultaneously forming process with circular and rectangular shape, the data of simultaneously forming process with circular and rectangular shape will used to a part development such as notebook computer case, cell phone and bipolar plate of fuel cell.

• 대한기계학회:학술대회논문집
• /
• 대한기계학회 2007년도 춘계학술대회A
• /
• pp.1570-1575
• /
• 2007

The cold-forging process analysed in this paper deals with the cam bolt of a nonaxisymmetric shape which mainly is used as a part in the steering system of a vehicle for the purpose of adjusting shock absorb. So both strength and endurance are very important for the cam bolt. In this study, cam bolt forging process is composed of four stage processes. For three forging stages, shape of workpiece will be eccentrical. And then bolt head and washer of eccentrical shape is created in last stage. 3D finite element analysis repeatedly has been performed with changing dimension of die to obtain adequate former multi forging process and die shape. Simulation results reviewed have influence on deciding design of die and forging process. As a result, Simulation results have provided a direction to improve the process.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1997년도 춘계학술대회 논문집
• /
• pp.416-421
• /
• 1997

This study presents a way to construct 3D shape in STL format from 2D slice data. Nowadays ahape reconstruct has been done in many ares, the application of this method is important especially in Reverse Engineering which reconstructs original shape from cross-section data. Current RP (Rapid Prototyping) is used not only for the verification of a part designed but also for the production and tooling in more effective way. In RP technology, data should be prepared in STL format. In this paper, the way to make 3D shape data in STL format form 2D slice data is described which can be used to reconstruct an original shape in RP equipment.

• 한국공작기계학회논문집
• /
• 제17권6호
• /
• pp.124-131
• /
• 2008

There are many factors which affect the acoustical properties of a micro-speaker. Among the factors, the shape of the diaphragm is considered in this study. As an investigating method, the finite element methods and measurement techniques applied to study the acoustical properties according to diaphragm shape. In order to vary the stiffness of the diaphragm, the some patterns of comb teeth, such as the angle and the number of comb teeth, are applied to diaphragm. We can confirm that the change of the stiffness by the changing diaphragm shape affects the vibration and sound properties of the speaker. As a result, the reduction of the angle of the comb teeth increases the diaphragm stiffness and shifts the resonance frequency to a higher frequency range. The number of the comb teeth is related to the stiffness of the edge part.

• 한국CDE학회논문집
• /
• 제21권3호
• /
• pp.306-312
• /
• 2016

In general, the shape of a 3D printed object is not to be changed after the generation. Most changes, for example, contraction of a molten polymer after cooling is thought to be undesirable. 4D printing however tries to make benefit of a shape change after the part is generated. The shape change is required to be controllable in response to an external stimuli. These artifacts from 4D printing are called kinetic components which are defined as structures formed by combining inert materials and smart materials that change under certain stimuli. We propose a design software that can systematically calculate inert links with smart joints to follow the shape of the target design.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2005년도 추계학술대회 논문집
• /
• pp.277-280
• /
• 2005

A shape optimization is applied to achieve a design objective in three-dimensional forging processes. In multi-stage forging processes, among the important design aspects, the die shape fur preforming is regarded as the design variable since it influences the forged part relatively higher than the others. The rigid-plastic finite element method and the sensitivity method are employed and formulated to solve a formulated optimization problem. An approximation scheme is also used for the direction search during the optimization. The upset forging of a square box is selected as a test example in order to demonstrate and verify the optimization process of this study. After the optimization, the optimized shape of the die yields a finial product of desire shape.

• 한국안전학회지
• /
• 제29권4호
• /
• pp.28-33
• /
• 2014

Recently, the actuator worked by the driving recovery-force of the thermo elastic martensitic transformation of shape memory alloys(SMA) has been studied. This paper presents a study on the fatigue life of shape memory alloy (SMA) actuators undergoing thermally induced martensitic phase transformation under various stress levels. shape memory recoverable stress and strain of Ti-44.5at.%Ni-8at.%Cu alloys were by means of constant temperature tensile tests. Differential scanning calorimetry (DSC) was employed in order to investigate the transformation characteristics of the alloy before the tests. the results were summarized as follows. The martensite inducing stress incerased with the increasing of the Cu-contents. The fatigue life decreased with the increasing of the test load and the Cu-content. The data acquired will be very useful during the design process of an SMA NiTiCu element as a functional part of an actuator.

• 한국컴퓨터정보학회논문지
• /
• 제27권10호
• /
• pp.185-193
• /
• 2022

본 연구는 성인 여성의 얼굴 유형에 적합한 마스크 패턴 개발을 위하여 시판되고 있는 다회용 마스크 패턴을 비교·분석하고자 하였다. 이를 통해 마스크 패턴 개발 및 생산업체에 필요한 자료를 제공하고자 하였다. 시판 다회용 마스크 패턴의 치수 및 형태를 비교한 결과, 성인용으로 제작된 L사이즈 마스크임에도 불구하고 치수에 있어서 큰 차이를 나타냈다. 가상착의에 대한 외관평가 결과 정면의 앞중심선의 수직, 마스크의 윗부분 감쌈과 여유, 코높이, 마스크 아랫부분의 감쌈과 여유에서 디자인별로 유의미한 차이가 있었다. 측면도 얼굴 옆부분의 감쌈, 옆부분의 여유, 끈 간격과 길이에서 유의미한 차이를 나타냈다. 외관평가 결과, 마스크4가 가장 좋은 평가를 받았다. 마스크 패턴의 형태는 코 아랫부분에 크게 다트가 있어 얼굴의 입체적인 형태를 커버할 수 있도록 되어 있으나 마스크에 따라 곡선의 정도와 각도에 차이를 나타냈다. 마스크 상부와 마스크 하부, 볼 부분은 밀착되지만, 코와 입 부분에는 여유가 있는 마스크 패턴의 평가가 높았다. 마스크 패턴은 얼굴형 및 치수에 대한 분석을 통해 마스크 상부길이와 하부길이, 코 높이에 따른 마스크 다트량의 설정이 이루어져야 할 것으로 생각된다.

• 소성∙가공
• /
• 제3권2호
• /
• pp.202-214
• /
• 1994

An upper bound elemental technique(UBET) is applied to predict the forging load and die-cavity filling for non-axisymmetric ring forging. In order to analyze the process easily, it is suggested that the finial product is divided into three different deformation regions. That is axisymmetric part in corner, lateral plane-strain part and shear deformation on boundaries between them. the place-strain and axisymmetric part are combinded by building block method. Also the total energy is computered through combination of three deformation part. Experiments have been carried out with pure plasticine billets at room temperature. The theoretical predictions of the forging load and the flow pattern are in good agreement with the experimental results.