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A Study on the On-machine Profile Measurement of Large Aspheric Form using Capasitive Sensor (정전용량센서를 이용한 대구경 비구면 형상의 기상측정에 관한 연구)

  • Kim, Geon-Hee;Won, Jonh-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.56-61
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    • 2003
  • This paper described about on-machine profile measurement of aspheric surfaces using contact probing technique in ultra precision machine. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime using a circle leaf spring mechanism and a capacitive-type sensor. The contact probe which is installed on the z-axis is In touch with the aspheric objects which is fixed on the spindle of the diamond turning machine(DTM) during the measuring procedure. The x, z-axis motions of the machine are monitored by a set of two orthogonal plane mirror type laser interferometers. As a results, the developed contact probe on-machine measurement system showed 10 nanometers repeatability with a ${\pm}2{\sigma}$ and uncertainty of 200 nmPv.

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A Study on the Structural Analysis of Automotive Crankshaft Multi Grinding Machine (자동차 크랭크샤프트 멀티 연삭시스템의 구조해석에 관한 연구)

  • Choi, Yun-Seo;Lee, Won-Suk;Hwang, In-Hwan;Park, Hwi-Keun;Jo, Hyun-Taek;Lee, Young-Sik;Kim, Ki-Jung;Song, Soon-Tae;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.1
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    • pp.20-25
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    • 2012
  • A Crankshaft multi grinding machine is developed for manufacturing of high precision crankshaft. The grinding head part of the developed machine should be moved precisely during grinding of work materials. In this paper, structural and modal analysis for the crankshaft multi grinding machine is carried out to check the design criteria of the machine. The analysis is carried out by FEM simulation using the commercial software. The machine is modeled by placing proper shell and solid finite elements. The results of structural and modal analysis confirmed that the structural characteristics of grinding machine and the structural safety are considered secure.

A study of an OMM system for machined spherical form measurement using the volumetric error compensation of Machining Center (머시닝센터의 오차보상을 통한 구면 가공형상 측정 OMM 시스템 연구)

  • 이찬호;오창진;이응석;김성청
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.838-841
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    • 2000
  • To improve the accuracy of products and improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as well as error analysis of machine tools has been studied for last several decades. OMM(On the Machine Measurement) has been issued to alternate with CMM, pointing out disadvantages of high expenses and lots of setting time in CMM. In this paper, we study 1) the spherical surface manufacturing by volumetric error compensation of machine tool, 2) the system development of OMM without detaching work piece from a bed of machine tool after working. 3) the generation of the finished part profile by On the machine measurement. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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A study on machine simulation application of aircraft parts in 5 axises horizontal machine (항공기 부품의 5축 수평형 공작기계 머신 시뮬레이션 적용에 관한 연구)

  • 이인수;김남경;김해지;장정환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.367-372
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    • 2003
  • This paper shows about the machine simulation embodiment when it happened NC equipment and between workpiece and interference collision at 5 axises processing of aircraft parts. And this research has been chosen because of the highest equipment interference occurrence rate at aircraft parts processing of 5 axises horizontal machine. It can verify simulation and machining process through correlation about their dynamic relations. interference, collision as embodied virtual manufacturing system of machining tool, workpiece, and holder etc. that is necessary element in shape of machine tool and function and processing in imagination ball. Also. it verified about interference and collision between NC equipment parts and workpiece, for applied machine simulation to NC Data of actuality aircraft parts of BULKHEAD and FRAME.

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A Study on Measurement of Dynamic Accuracy Using Grid Encoder in NC Machine Tools (Grid Encoder를 이용한 NC공작기계 동적정밀도 측정에 관한 연구)

  • 이찬호;이방희;김성청
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.378-381
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    • 2003
  • Efficient development of method on a performance evaluation for machine tools has been regarded as the most important work for accuracy and quality enhancement to every user and manufacturer. A evaluation method of accuracy for machine tools has been studied recently according to the rapid increase of interest in precision machine tools. To this point of view, the circular interpolation test of machine tools is recognized as the most useful method to distinguish a dynamic accuracy of NC machine tools by ISO and ANSI/ASME, etc. In this paper, we have studied and developed the form measurement system with grid encoder to analyse the final accuracy of NC machine tools. we have analyzed the servo system error and geometric error of NC machine tools through measuring a dynamic error signal by this system. and then we verified the experimental result and enhanced the reliability by means of comparing the characteristics of the developed system with the kinematic ball-bar system.

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Structural Modification for the Performance Improvement of a Grain Sorting Machine (곡물선별기의 성능 향상을 위한 구조변경)

  • Kim, Sung-Hyun;Lee, Kyu-Ho;Im, Hyung-Bin;Chung, Jin-Tai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.2
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    • pp.208-214
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    • 2008
  • This paper presents a structural modification for the performance improvement of a grain sorting machine. The grain sorting machine is used to sort abnormal grains from normal grains such as rice or wheat. Vibration is one of main causes to deteriorate the sorting performance of the machine. Based on the finite element analysis and the experimental modal testing, the vibration characteristics were investigated for the sorting machine. Furthermore, in order to improve the sorting performance of the machine, the frame, chute and base plate of the sorting machine were modified by using the results of the vibration analysis.

Thermal Behavior Analysis of a CNC Lathe (CNC 선반의 열적 거동 해석)

  • 안경기;조동우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.778-783
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    • 1994
  • In operating automated manufacturing system, the long term stability and reliability of NC machine tools become most critical issues. Especially the machining accuracy is dominated by the thermal deformation of machine tools which remains still unsolved and causes troubles in manufacturing operations. Although researches have been carried out on the thermal behavior of a machine tools to minimize or control the thermal deformation of machine tools, the computer models for an analysis of the thermal behacior in machine tools has yet to appear in the open literature. The object of the paper is to present a method of modeling the thermal behavior of a machine tool. The method will make use of finite elements ad be capable of modeling whole machine structures as well as of heat generation processes in the kinematic system components. And temperature distributions and thermal deformations of a CNC lathe are analyzed using the finite element method and are compared with those measured in practice.

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A Study on the Error Compensation of Machine Tool Position Using Reference Artifact and On-machine probe (기준물을 이용한 공작기계 위치오차 보정기술에 관한 연구)

  • 조남규;박재준;정성종
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.20-25
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    • 2000
  • In this paper, a methodology of geometrical error identification and compensation for NC machine tool position. We have proposed a reference artifact with which, in measuring the coordinate system of NC machine, the robust coordinate systems are given. The coordinate system of the NC machine could be compensated successfully with the information obtained by measuring the reference artifact and our compensation algorithm. Monte Carlo simulation is used to evaluate coordinate referencing ability and, the uncertainties of the machine tool position is estimated and observed through the compensation process by simulation.

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Establishment Method of Optimum Grinding Conditions Considered with Machine Tool Characteristics (공작기계 특성을 고려한 최적연삭조건 설정방법)

  • Kim, Gun-Hoi
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.59-65
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    • 1998
  • In order to utilize the information of well-know grinding database or grinding machine characteristics, a database needs to be designed by considering the delicate property of the machine tools for the high precision and quality of the demanding specification. Among the machine tools for the high precision and quality of the demanding specification. Among the machine tools, machining conditions of the grinding are various and knowledge repeatance obtained form the grinding process are less credable. therefore it is desirable for database, which is used to set the grinding conditions, to utilize the maximum machine tool capability. The present paper studied on the occurance limit of chatter vibration and burn considering the characteristics of machine tool. And also basic experiments were performed to establish the optimum grinding conditions which could maximize the grinding efficiency.

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Parallel Machine Scheduling Considering the Moving Time of Multiple Servers

  • Chong, Kyun-Rak
    • Journal of the Korea Society of Computer and Information
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    • v.22 no.10
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    • pp.101-107
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    • 2017
  • In this paper, we study the problem of parallel machine scheduling considering the moving time of multiple servers. The parallel machine scheduling is to assign jobs to parallel machines so that the total completion time(makespan) is minimized. Each job has a setup phase, a processing phase and a removal phase. A processing phase is performed by a parallel machine alone while a setup phase and a removal phase are performed by both a server and a parallel machine simultaneously. A server is needed to move to a parallel machine for a setup phase and a removal phase. But previous researches have been done under the assumption that the server moving time is zero. In this study we have proposed an efficient algorithm for the problem of parallel machine scheduling considering multiple server moving time. We also have investigated experimentally how the number of servers and the server moving time affect the total completion time.