• Title/Summary/Keyword: packing pressure

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The Filtrational Characteristics of Magnetic Fibrous Polymeric Filter as an Oil Filter for Automotive (자동차용 자성폴리머 오일필터의 여과특성 연구)

  • 안병길;최웅수;권오관;문탁진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.5
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    • pp.179-186
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    • 1996
  • The magnetic fibrous polymeric oil filter for automotive was obtained by pneumoextrusion processing prepared from thermoplastic polymer(polyamide) containing magnetic particulate filer (Ba ferrite), and treated subsequently in a magnetic fields. Using an oil filter tester and particle quantifier, the dependence of filtrational characteristics of the magnetic oil filter on the parameters of mean pore sizes and magnetic properties were analyzed. Also experimental engine-bed test of oil filters was investigated. The magnetic fibrous polymeric filter was shown to possess a highly filtration efficiency in filtering the fine metal particles with increasing the magnetic force of filter element. In this study, we knew that efficiency of magnetic fibrous polymeric filter was dependent on the magnetic strength of the filter elements.

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An experimental study on the heat transfer characteristics in packed bed (충전층내에서의 열전달특성에 관한 실험적 연구)

  • 신현준;양한주;오수철
    • Journal of the korean Society of Automotive Engineers
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    • v.4 no.3
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    • pp.40-47
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    • 1982
  • Heat transfer on packed bed is considered to be important for the effective designs of chemical reaction equipment, air conditioning system, and storage type heat exchanger, etc. Currently studies are being carried out quite actively in this field in order to increase the heat transfer efficiency. The effect of heat transfer is closely relater to materials, shapes, porosities and packing states of packed bed as well as mutual dimensional relations between particles and the container. Investigation shows that heat transfer results appear to be influenced by such parameters as fluid velocity through packed bed, mass flow, and thermal properties. It is noted that viscosity is also considered to be an important factor in this problem. In this study, effective thermal conductivities on packed bed, effects of thermal conductivity (Ke) and friction factor (Fk) according to change of porosity(.epsilon.) and Reynolds number(Reh(, and pressure loss of the fluid, are experimentally investigated. Results show that the effective thermal conductivity increases and the friction factor decreased, as against the increase of Reynolds number. But as the increase of porosity increase them both.

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Influence of Molding Conditions on Environmental Stress Cracking Resistance of Injection Molded Part (사출성형품의 공정 조건에 따른 내환경응력균열 특성에 관한 연구)

  • Choi, D.S.;Kim, H.S.
    • Transactions of Materials Processing
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    • v.20 no.2
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    • pp.173-178
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    • 2011
  • Environmental Stress Cracking(ESC) is one of the most common causes of unexpected brittle failure of thermoplastic polymers. The exposure of polymers to liquid chemicals tends to accelerate the crazing process, initiating crazes at stresses that are much lower than the stress causing crazing in air. In this study, ESC of acrylonitirile butadiene styrene(ABS) was investigated as a function of the molding conditions such as injection velocity, packing pressure, and melt temperature. A constant strain was applied to the injection molded specimens through a 1.26% strain jig and a mixture of toluene and isopropyl alcohol was used as the liquid chemical. In order to examine the effects of the molding conditions on ESC, an experimental design method was adopted and it was found that the injection velocity was the dominant factor. In addition, predictions from numerical analyses were compared with the experimental results. It was found that the residual stress in the injection molded part was associated with the environmental stress cracking resistance (ESCR).

The effects of initial packing pressure and repressure for tape type on critical properties of superconducting wire (초전도 선재에서 초기 충진압력과 테이프화를 위한 가압이 임계특성에 미치는 영향)

  • 최효상;한태희;박성진;한병성
    • Electrical & Electronic Materials
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    • v.6 no.5
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    • pp.446-453
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    • 1993
  • 초기충진압력이 서로 다른 시편에 가한 가압횟수와 열처리시간의 혼합공정이 임계전류밀도 특성에 미치는 영향을 관찰하기 위하여 power-in-tube방법으로 초전도 선재를 제조하였다. 일정 초기충진압력에서 테이프화를 위한 열처리 및 가압이 혼합공정횟수가 증가할수록 임계전류밀도가 증가하였다. 초기충진압력이 1000kg/$cm^{2}$에서 Bi-2223 고온상 체적비가 가장 높게 나타났고 결정립이 판상으로 성장되었을 뿐만 아니라 C축과 직각방향으로 잘 배양되어 있음을 관찰할 수 있었다. 특히 초기충진압력 1000kg/$cm^{2}$의 시편을 두께를 줄이기 위하여 3회 가압하고 450시간 열처리하였을때 임계전류밀도가 5800A/$cm^{2}$를 나타내었으며 이를 중심으로 500, 2500kg/$cm^{2}$이 양측단으로 가우시안분포를 보였다. 결론적으로 시편의 임계특성은 적정 초기충진압력, Bi-2223 고온상 체적비, 테이프화를 위한 가압횟수, 결정의 일방향배열, 결정립의 성장등에 강하게 의존함을 알 수 있었다.

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An Experimental Study on the Transcription Characteristics of Injection-Molded Micro Channel (마이크로채널 전사성 향상을 위한 사출성형공정 최적화 기초연구)

  • Kim, J.S.;Ko, Y.B.;Min, I.K.;Yu, J.W.;Kim, J.D.;Yoon, K.H.;Hwang, C.J.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.692-696
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    • 2006
  • Micro fabrication of polymeric materials becomes increasingly important. And it is considered as a low-cost alternative to the silicon or glass-based Micro Electro-Mechanical System(MEMS) technologies. In the present study, micro channels were fabricated via LiGA(Lithographie, Galvanoformung, Abformung) process used for Capillary Electrophoresis(CE) chip. Taguchi method was applied to investigate the effects of process conditions in injection molding(melt temperature, injection speed, mold temperature and packing pressure) on the transcription characteristics of the micro channel. It was found that the skin layer disturbs a formation of micro channel. Furthermore, mold temperature and injection speed were two important factors to affect the replication characteristics of micro channel.

Design and Operation of 3MW Pilot Plant of $Mg(OH)_2$ Flue Gas Desulfurization Process

  • Kim, In-Won;Jin, Sang-Hwa;Choi, Byung-Moon;Lee, Hyung-Keun
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.116.2-116
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    • 2001
  • Korea Institute of Energy Research(KIER) has designed the 3MW pilot scale wet FGD process based on the experimental results of the bench scale FGD system which can treat 150 m3/hr of flue gases. The effects of process chemistry, packing material, and operating variables including L/G ratio, pH, scrubber pressure drop were investigated. In cooperation with Kyunggi Chemicals, the 3MW pilot scale plant was established on the industrial site at Onsan, Korea. This system has been operating since October 1999. This paper introduces an outline of the design features of the pilot plant and discusses its operational results.

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A Study on Sink Mark of Injection Molded Products (사출성형부품의 싱크마크에 관한 연구)

  • 서윤수;김영호;임동주
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.811-814
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    • 1997
  • The injection molding process has been developed as a very important technology for the automotive and electric industries in recent years. But, in the injection molding products with rib-web structures, partial deformation by thermal volumetric shrinkage called Sink Mark, is occurred. In this study, to make explicitly characteristics of sink mechanism, an experimental approach was taken by using multi T-shaped mold cavity and FEM simulation. As a result, pressure on the packing process and the rib thickness are the most effective on sink mark depth. On the other hand, melt temperature has no effect on sink mark depth fot the same rib thickness.

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Shoemoulds Runner Shape Optimization using MoldFlow (MoldFlow를 이용한 신발 사출금형 러너부 형상 최적화)

  • 류미라;서영백;문병주;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1483-1486
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    • 2003
  • Injection mold is a manufacturing process used to produce the various parts of complicated shape at a low cost. Many factors such as, section shape, resin and mold temperature, filling time, etc, affect on the quality of injection part during injection molding process. The precent study, was carried out the shrinkage analysis of shoes injection mold to optimize runner shape based on filling and packing pressure with MoldFlow. Taguchi design and analysis of variance are used to optimize injection mold design.

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Control of Processing Conditions for Improvement of vibration Characteristics of Injection Molded Disk (사출성형 디스크의 진동특성 향상을 위한 공정조건 제어)

  • Sin Hyo-Chol;Nam Ji-Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.6 s.249
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    • pp.615-621
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    • 2006
  • Increased application of optical disks requires more improved dynamic stability of rotating disks. In this study, a new concept of controlling the processing conditions of injection molded disks was developed to improve vibration characteristics. The critical speed, which shows stiffness and dynamic stability of disk, is affected by the residual stress distribution; this varies as functions of distance from the gate and processing condition. The critical speed of disk was calculated with the initial stress taken into consideration, which was determined from injection molding simulation. Choosing melt temperature, mold temperature, filling speed and packing pressure as design parameters, critical speed is maximized with the method of response surface. It is shown that the stability of injection molded disk has been improved for the new condition obtained as a result of the study proposed.

Measurement of Birefringence Distribution in Optical Disk Substrates Fabricated by Injection-Compression Molding (사출압축성형을 통한 광디스크 기판 성형 및 복굴절의 측정)

  • 김종성
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.03b
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    • pp.218-224
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    • 1999
  • It is necessary to improve mechanical and optical properties in the optical disk substrates as the information storage devices with high storage density using short wavelength laser are being developed. Injection compression molding is regarded as the most suitable process to manufacture optical disk substrates with high is regarded as the most suitable process to manufacture optical disk substrates with high dimensional accuracy low residual stresses and superb optical properties In the present study polycarbonate optical disk substrates were fabricated by injection compression molding and the birefringence regarded as one of the most important optical properties for optical disk is measured. The effects of various processing conditions upon the development of birefringence distribution were examined experimentally. It was found that the value of the birefringence distribution were very sensitive to the mold wall temperature history and the variance of the birefringence distribution in the radial direction was affected by the level of the packing and the compression pressure.

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