• Design & Manufacturing
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• 제2권6호
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• pp.23-27
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• 2008

It is well known that the family-mold has an advantage to reduce the cost for production and mold. However, defects are frequently occurred by over packing the smaller volume cavity during molding, especially when the family-mold has a volumetric difference between two cavities. In this study, the cavity-filling imbalance was confirmed by the temperature and the pressure sensors, and a variable-runner system was developed for balancing the cavity-filling. Experiments of balancing the cavity filling was carried out in the family-mold with the variable-runner system, and balancing the cavity-filling was confirmed by changing the cross-sectional area of a runner in the variable-runner system with the temperature and pressure sensors. The influence of the injection speed to the balancing-capability of the variable-runner system was also examined in the experiment.

• 대한전기학회논문지
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• 제43권2호
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• pp.303-311
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• 1994

Optimum conditions for the deposition of N-docosylquinolium-TCNQ ultrathin organic films using the Langmuir-Blodgett etchnique and the molecular orientation and alignment of the LB films were studied. The $\pi$-A isotherm of the N-docosylquinolium-TCNQ was measured at the air-water interface varying with the subphase temperature, subphase pH, compressing speed and amounts of solutions for spreading. The LB film was deposited under the surface pressure of 30mN.m and 45mN/m and other deposition conditions. The molecular orientation and alignment of the LB films were studied by the polarization absorption technique. The $\pi$-A isotherm showed that the stable N-docosylquinolium -TCNQ monolayer was formed on the water surface at the condition of 25$^{\circ}C$,pH 5.6, molecular density of 2.1${\times}$10S014T~2.6${\times}$10S014T/cmS02T. The LB film was deposited under the surface pressure of 45mN/m had better packing density, orientation and alignment than the film of 30mN/m.

• 한국지반환경공학회 논문집
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• 제8권4호
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• pp.41-45
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• 2007

바이오필터의 운전에 있어 큰 표면적, 높은 한계 역압력을 가지고 있는 충진 담체의 선택은 매우 중요하다. 본 연구의 목적은 황산화 세균을 분리하고 분리된 황산화 세균과 바이오필터를 이용해 담체 종류에 따른 황화수소의 제거특성을 조사하는 것이며 연구결과는 다음과 같다. 1) 전남 화순의 폐탄광 폐수에서 Thiobacillus sp. IW.를 분리하였다. 2) 다양한 담체를 이용해 유입농도, 공간속도에 따른 바이오필터의 황화수소 제거특성 및 압력손실 변화 살펴본 결과 무기성 담체가 유기성 담체에 비해 우수한 성능을 나타내었다. 3) 무기성 담체 중에서는 섬유상, PU 담체가 다른 담체에 비해 우수한 성능을 나타내었다.

• 한국표면공학회지
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• 제36권5호
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• pp.357-363
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• 2003

The aim of this work is the synthesis of a-C:H films from methane gas using surface spark discharge at the atmospheric pressure. Properties of these films have been investigated as functions of energy W delivered per a methane molecule in the discharge. The method enables the coatings to be deposited with high growth rates (up to $100 \mu\textrm{m}$/hour) onto large-area substrates. It is shown that the films consist of spherical granules with diameter of 20∼50 nm formed in the spark channel and then deposited onto the substrate. The best film characteristics such as minimum hydrogen-to-carbon atoms ratio H/C=0.69, maximum hardness $H_{v}$ =3 ㎬, the most dense packing of the granules and highest scratch resistance has been obtained under the condition of highest energy W of 40 eV. The deposited a-C:H coatings were found to be more soft and hydrogenated compared to the diamond-like hydrogenated (a-C:H) films which obtained by traditional plasmaenhanced chemical vapor deposition methods at low pressure (＜10 Torr). Nevertheless, these coatings can be potentially used for scratch protection of soft plastic materials since they are of an order harder than plastics but still transparent (the absorption coefficient is about $10^4$∼$10^{5}$ $m^{-1}$ At the same time the proposed method for fast deposition of a-C:H films makes this process less expensive compared to the conventional techniques. This advantage can widen the application field of. these films substantially.y.

• Elastomers and Composites
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• 제48권4호
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• pp.300-305
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• 2013

사출성형에서 성형수축은 피할 수 없는 현상이다. 따라서 성형수축을 줄이기 위한 연구가 필요할 뿐만 아니라 성형수축의 특성을 명확히 파악하는 것이 필요하다. 본 연구에서는 유리섬유로 보강된 폴리카보네이트를 이용하여 2.5차원형상인 환상형상의 시편에서 보이는 성형수축 현상을 조사하였다. 환상시편은 외경의 크기와 두께를 달리하여 설계하였다. 성형조건은 수지온도, 보압시간 및 보압크기를 변수로 설정하였다. 여러 성형조건으로 성형된 시편에서 내경과 외경의 크기가 변하는 양상에 대해서 분석하였다. 성형된 시편의 외경과 내경의 치수는 금형의 치수보다 작게 나타났다. 시편의 외경이 클수록, 그리고 시편의 두께가 두꺼울수록 수출율은 작게 나타났다. 또한 게이트의 위치에 따라 수축의 크기가 방향성을 보였다. 따라서 성형된 시편은 원형이 아니라 타원형으로 나타났고 게이트 방향으로 내경과 외경이 가장 큰 수축을 보였다. 수축된 제품의 형상조절을 위해서는 게이트 설계와 같은 금형설계가 중요하다고 판단된다.

• 한국연초학회지
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• 제28권1호
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• pp.43-50
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• 2006

The objective of the present study is to induct the regression equation for the hardness prediction of cellulose acetate filter which was manufactured by the domestic cellulose acetate tow manufacturer. As a result of our study, the hardness of filter was increased with increasing the plasticizer content and packing density as major factors affecting to the filter hardness. As a result which was obtained by the three dimensional response surface methodology in STATISTIC A program, the hardness prediction value well fitted with experiment result on the high plasticizer content. To make up for the this equation, the new modified fraction of solid factors which was contained the mono denier factor was introduced to the hardness prediction equation, and this third regression equation which was sufficient for the wide plasticizer content, was obtained by the three dimensional response surface methodology in STATISTICA. This results indicated that the third regression equation which was obtained this study was applicable for the hardness prediction of cellulose acetate filter which was manufactured by the domestic cellulose acetate tow manufacturer.

• 한국세라믹학회지
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• 제20권3호
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• pp.211-216
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• 1983

This work aims at characterizing silicon grains and its compacts. In order to remove iron silicon grains were washed with 5N hydrochloride at 60-7$0^{\circ}C$ for 170 hrs, and then followed the chemical analysis by atomic absorption spectrophotometer X-ray diffraction analysis SEM observation and specific surface area determination by B. E. T. Mixtures of graded silicon particles with two or three different sizes were made into packings by mechanical vibration. The mixtures were used to make compacts with 10 mm in diameter and 70mm in length by isostatically pressing at 1, 208 kg/$cm^2$ (20 kpsi) and 4, 255kg/$cm^2$ (60 kpsi) respectively. Bulk densities of packings and compacts were measured. A slip made of magnesium nitrate solution and fine silicon particles was spray-dried and then decomposed at 30$0^{\circ}C$ for the purpose of coating the uniform layer of magnesium oxide on the surface of particles. The results obtained are as follows: (1) About two thirds of iron content could be removed from silicon by washing silicon powders with hydrochloride. (2) Uniform layer of magnesium oxide on the surface of silicon could be prepared by spray-drying suspension and by decomposing it. (3) B. E. T. specific surface area of fine silicon particles was 2, 826.753$m^3$/kg. (4) In the binary system with two sizes of 40-53$\mu\textrm{m}$ particles and <10$\mu\textrm{m}$ particles the maximum bulk density of packing was 55% of theoretical value and that of compacts made at the pressure of 4, 255 kg./$cm^2$ (60 kpsi) was 73% of theoretical value. (5) In the ternary system with three sizes the maximum bulk density of packing was 1.43 g/$cm^3$and that of compacts was 1.80g/$cm^3$which is equivalent to 77.6% of theoretical value. The composition of the closest compact was consisted of 50% of 40-53$\mu\textrm{m}$ particles 20% of 10-30$\mu\textrm{m}$ particles and 30% of <10$\mu\textrm{m}$ parti-cles.

• Korea-Australia Rheology Journal
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• 제20권2호
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• pp.65-71
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• 2008

Pressure filtration technique was used to obtain defect-free microstructure of green cast ceramic bodies. Stable alumina suspensions of desired rheology (<5 Pa s at $1\;s^{-1}$) containing 60-80 mass. % solid loading were prepared in the alkaline region (at $pH{\approx}9$) with an optimum amount of 0.5 dmb % of Tiron added. Acidic region (at $pH{\approx}4$) enabled the preparation of 60 mass. % suspensions with addition of 1.5 dmb % of Tiron. The best quality slip was processed from an 80 mass.% suspension with 63% of theoretical density. The homogeneity of particle packing and the absence of defects in microstructure were proven by narrow pore size distribution (ranging from 32 to 64 nm, with up to 85% abundance), confirming advantages of the wet consolidation route.

• 한국세라믹학회지
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• 제14권4호
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• pp.236-241
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• 1977

Three kinds of specimen, consisting of the graded pyrophyllite particles alone, a substituent of 8 percent fire clay for the finer portion ($F_2$) of it, and 0.8 percent inorganic binder-added composite were prepared under the following conditions respectively; moisture content=4.5~5.0%, forming pressure=250kg/$\textrm{cm}^2$ and sintering temperature=1, 000~1, 30$0^{\circ}C$. The various properties such as modulus of rupture, apparent porosity, bulk specific gravity, pore size and pore distributiion were measured in order to collaborate with sintering phenomena. The results obtained are as follows: (1) Apparent porosity isgradually decreased with rising the sintering temperature to 1, 25$0^{\circ}C$. (2) The binder-added specimen showed the lowest value in porosity. (3) The optimum sintering temperature of specimens was considered to be 1, 25$0^{\circ}C$. (4) The wider differences between pore volumes of specimens could be obtained by method of mercurypenetration porosimeter than by the conventional method for porosity.

• 한국가구학회지
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• 제19권2호
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• pp.106-110
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• 2008

This paper investigated and validated the mechanisms and principles for constructing reticular structure of plant fiber through frothing solution approach. After process, plant fibers became low-density reticular-structured block with all properties meeting Chinese standards for cushion packing materials. The bonds between fibers acted as knots in a truss and were strong enough to keep space occupied by bubbles in the frothing solution from shrinking in the subsequent draining process. The formation of the reticular structure depends mainly on the pressure difference between inside and outside bubble, the effect of surface adsorbent force on bubble film, and hydrogen bond among fiber hydroxide.