• 제목/요약/키워드: packed-bed reactor

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생물촉매를 이용한 고효율 바이오디젤 생산

  • 손정훈
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2005년도 제17회 워크샵 및 추계학술대회
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    • pp.267-275
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    • 2005
  • 차세대 재생산성 에너지로 각광을 받고 있는 바이오디젤은 현재 주로 알칼리촉매를 이용하는 화학공정으로 생산하고 있으나 고에너지 요구성이며 대규모 생산시 폐수발생 등 환경오염 유발요인이 있기 때문에 친환경 생물공정의 필요성이 대두되고 있다. 생물촉매 리파제(lipase)를 이용하는 친환경 생물공정은 화학공정에 비해 다양한 장점을 제공하고 있으나 고가의 효소생산 비용문제로 실용화에 어려움이 있다. 따라서 본 연구에서는 저비용의 생물학적 바이오디젤 생산 시스템 구축을 위해 고활성의 효소 개발, 경제적 재조합 대량생산, 반복 재사용을 위한 효소고정화 등을 통해 고효율의 생산반응계를 개발하였다. 우선 바이오디젤 생산공정에 적합한 리파제로서 CalB(Lipase B of Candida antarctica)를 선택하고 분자 진화기술을 이용하여 효소활성을 17배 향상시킨 CalB14를 개발하였다. CalB14를 효모 발현시스템을 이용하여 경제적 대량생산하기 위해 단백질분비를 획기적으로 개선할 수 있는 맞춤형 분비융합합인자기술(TFP technology)을 이용하여 재조합 CalB를 2 grams/liter 수준으로 분비생산하였다. 생산된 효소를 반복 재사용이 가능하도록 다양한 레진에 고정화하였고 최적의 바이오디젤 전환반응용 고정화효소를 개발하였다. 고정화효소를 효율적으로 재사용하기 위해 바이오디젤 생산용 고정상반응기(packed-bed reactor)를 제작하였으며 기질을 12시간내에 95% 이상 바이오디젤로 수십회 이상 반복전환할 수 있는 경제적인 생물학적 바이오디젤 전환 시스템을 구축하였다.

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점적상 반응기에서 액상흐름의 체류시간 분포 및 물질전달 (Residence Time Distributions of Liquid pbase Flow and Mass Transfers in the Trickle Bed Reactor)

  • 김기창
    • 산업기술연구
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    • 제6권
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    • pp.19-31
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    • 1986
  • The residence time distribution of liquid flow in a 4.0cm diameter column packed with porous $Al_2O_3$ spheres of 0.37cm diameter were measured with pulse injections of a tracer under cocurrent trickling flow conditions. The mean residence time of liquid flow and liquid hold-up calculated by the transient curve of tracer were unaffected by gas flow rates under experimental ranges of liquid flow rates from 2.4 to $4.5(kg/m^2\;sec)$ and gas flow rates from 0 to $0.13(kg/m^2\;sec)$. The axial dispersion coefficient of liquid stream and apparent diffusivity of tracer in a micropore of solid particle were estimated from the response curve of tracer. The calculated Peclet No. were increased in ranges of 68-to 82 with a increasing of liquid mass velocity, and the external effective contacting efficiency between liquid and solid which can be expressed. by $(D_i)_{app}/D_i$ varied in ranges of 0.54 to 0.68 depending on the liquid flow rates. The gas to liquid(water) volumetric mass transfer coefficient were determined from desorption experiments with oxygen at $25^{\circ}C$ and 1 atm. The measured mass transfer coefficients were increased with liquid flow rates and the effect of gas flow rates on the mass transfer coefficient was insignificant.

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이온교환법에 의한 탈질소 공정개발의 기초연구(IV) -연속식 반응기에서의 속도론과 경제성 분석- (Basic Study for Development of Denitrogenation Process by Ion Exchange(IV) -A Kinetic Study in Continuous Column and an Economic Analysis-)

  • 이민규;주창식;채용곤;김승일;이동환;윤태경
    • 한국환경과학회지
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    • 제9권3호
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    • pp.261-266
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    • 2000
  • A kinetic study for nitrate removal by anion exchange resin was performed using continuous column reactors. Kinetic approach from the packed bed showed the reaction rate constant k$_1$ was 0.07~0.17 $\ell$/mgㆍhr and maximum exchange quantity q$_{o}$ was 27.75~31.81 mg/g. The results from the continuous column well agreed with that from the batch reactor. An economic analysis of the water treatment plant by anion exchange resin with a regenerating system was performed to design plant and process. Based on the treatment of 20 mg/$\ell$ nitrate-contained wastewater of 10,000 gallons per day to 2 mg/$\ell$, total capital cost and total annual cost are estimated to be 836 million wons and 211 million wons, respectively.y.

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다양한 고정화 방법에 의한 이타콘산 생산 (Production of Itaconic Acid by Various Immobilization Methods)

  • 김승욱;박승원;이진석
    • 한국미생물·생명공학회지
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    • 제22권6호
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    • pp.646-650
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    • 1994
  • Aspergillus terreus NRRL 1960 was immobilized on various alginate gel beads, Celites, and polyurethane foam cubes, and the comparisons were made for the production of itaconic acid according to the types and sizes of each carrier. The levels of itaconic acid produced from Ca- alginate and Sr-alginate were similar, and the addition of bentonite to Ca- and Sr-alginate resulted in an increase of itaconic acid. The addition of 1.67% bentonite and 0.33% starch to Sr-alginate (SABS bead) produced higher level of itaconic acid (11.59 g/1) than other gel beads. A decrease in the size of Celite increased the itaconic acid production, and the smallest size of Celites, R- 634, produced 6.37 g/l of itaconic acid. Among various types of polyurethane foam cubes, HR 08 (2X2X2 cm) produced about 19 g/l of itaconic acid, which was more efficient than other carriers. In a repeated batch culture using immobilized cells on polyurethane foam cubes (HR 08, 2X2X2 cm), the stability of itaconic acid production was maintained up to 4 batches. Also, the possibility of itaconic acid production by continuous culture was shown in a packed-bed reactor.

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동이 담지된 모더나이트 상에서 NO의 분해 및 환원 반응 (Decomposition and Reduction of Nitrogen Oxide on Copper Loaded Mordenites)

  • 이창용;모용기;최고열
    • 청정기술
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    • 제8권3호
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    • pp.111-117
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    • 2002
  • 동을 담지한 모더나이트를 이용하여 고정층 연속흐름 반응기에서 NO 분해와 CO에 의한 NO 환원을 실시하였다. NO 분해에서는 많은 동함량에서 $Cu^{\circ}/HM$이 CuO/HM보다 높은 분해 활성을 나타내었다. 이것은 $Cu^{\circ}/HM$과 CuO/HM에 존재하는 $Cu^{2+}$이온의 양과 CuO의 환원성 등의 차이에 관련된다고 보인다. NO 환원에서는 적은 동함량에서 Cuo/HM이 CuO/HM보다 높은 환원 활성을 나타내었다. 이것은 $Cu^{\circ}/HM$과 CuO/HM에 존재하는 CuO의 환원성과 입자 크기 등의 차이에 관련된다고 보인다.

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생물고분자를 이용한 중금속 제거/회수에 관한 연구 (Removal/Recovery of Heavy Metals Using Biopolymer)

  • 안대희;정윤철
    • KSBB Journal
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    • 제8권4호
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    • pp.336-340
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    • 1993
  • 생물고분자 생산을 위하여 오니에서 slime을 생산하는 Zoogloea ramigera 115를 선택하였다. 추출한 생물고분자는 카드뮴, 아연 같은 금속에 대해서 높은 흡착성능을 나타냈다. 특히 발효조 broth는 높은 흡착성능을 나타냄으로써 부가적인 분리공정없이 생물흡착제로서 사용 가능할 것이다. 생물고분자는 calcium alginate bead 형태로 고정화되어 유가금속 회수를 위하여 충전층 반응기에 사용되었다. 생물흡착제는 구리, 카드뮴, 망간, 아연에 대하여 80% 또는 그이상의 높은 제거율을 나타냈으며 흡착-탈착-재흡착 실험에서 높은 안정성을 나타냈다. 고정화된 생물고분자 시스템은 이온교환수지와 같은 다른 중금속 제거 시스템과 경쟁력 및 잠재적인 산업상 응용 가능성을 보였다.

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Critical heat flux in a CANDU end shield - Influence of shielding ball diameter

  • Spencer, Justin
    • Nuclear Engineering and Technology
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    • 제54권4호
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    • pp.1343-1354
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    • 2022
  • Experiments were performed to measure the critical heat flux (CHF) on a vertical surface abutting a coarse packed bed of spherical particles. This geometry is representative of a CANDU reactor calandria tubesheet facing the end shield cavity during the in-vessel retention (IVR) phase of a severe accident. Deionized light water was used as the working fluid. Low carbon steel shielding balls with diameters ranging from 6.4 to 12.7 mm were used, allowing for the development of an empirical correlation of CHF as a function of shielding ball diameter. Previously published data is used to develop a more comprehensive empirical correlation accounting for the impacts of both shielding ball diameter and heating surface height. Tests using borosilicate shielding balls demonstrated that the dependence of CHF on shielding ball thermal conductivity is insignificant. The deposition of iron oxide particles transported from shielding balls to the heating surface is verified to increase CHF non-trivially. The results presented in this paper improve the state of the knowledge base permitting quantitative prediction of CHF in the CANDU end shield, refining our ability to assess the feasibility of IVR. The findings clarify the mechanisms governing CHF in this scenario, permitting identification of potential future research directions.

Nitrogen Removal from Milking Center Wastewater via Simultaneous Nitrification and Denitrification Using a Biofilm Filtration Reactor

  • Won, Seung-Gun;Jeon, Dae-Yong;Kwag, Jung-Hoon;Kim, Jeong-Dae;Ra, Chang-Six
    • Asian-Australasian Journal of Animal Sciences
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    • 제28권6호
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    • pp.896-902
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    • 2015
  • Milking center wastewater (MCW) has a relatively low ratio of carbon to nitrogen (C/N ratio), which should be separately managed from livestock manure due to the negative impacts of manure nutrients and harmful effects on down-stream in the livestock manure process with respect to the microbial growth. Simultaneous nitrification and denitrification (SND) is linked to inhibition of the second nitrification and reduces around 40% of the carbonaceous energy available for denitrification. Thus, this study was conducted to find the optimal operational conditions for the treatment of MCW using an attached-growth biofilm reactor; i.e., nitrogen loading rate (NLR) of 0.14, 0.28, 0.43, and $0.58kg\;m^{-3}\;d^{-1}$ and aeration rate of 0.06, 0.12, and $0.24\;m^3\;h^{-1}$ were evaluated and the comparison of air-diffuser position between one-third and bottom of the reactor was conducted. Four sand packed-bed reactors with the effective volume of 2.5 L were prepared and initially an air-diffuser was placed at one third from the bottom of the reactor. After the adaptation period of 2 weeks, SND was observed at all four reactors and the optimal NLR of $0.45kg\;m^{-3}\;d^{-1}$ was found as a threshold value to obtain higher nitrogen removal efficiency. Dissolved oxygen (DO) as one of key operational conditions was measured during the experiment and the reactor with an aeration rate of $0.12\;m^3\;h^{-1}$ showed the best performance of $NH_4-N$ removal and the higher total nitrogen removal efficiency through SND with appropriate DO level of ${\sim}0.5\;mg\;DO\;L^{-1}$. The air-diffuser position at one third from the bottom of the reactor resulted in better nitrogen removal than at the bottom position. Consequently, nitrogen in MCW with a low C/N ratio of 2.15 was successfully removed without the addition of external carbon sources.

Water Gas Shift Reaction을 위한 Multi-tubular Reactor 모델링 및 모사 (Rigorous Modeling and Simulation of Multi-tubular Reactor for Water Gas Shift Reaction)

  • 박준용;최영재;김기현;오민
    • Korean Chemical Engineering Research
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    • 제46권5호
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    • pp.931-937
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    • 2008
  • 공정변수의 변화와 반응기의 성능을 정확하게 예측하기 위하여 Water Gas Shift Reaction(WGSR)을 위한 Multi-Tubular Reactor (MTR)의 상세 multiscale 모델링과 모사를 수행하였다. MTR은 비 균일 고체 촉매로 충진 된 4개의 관형반응기와 냉각을 위해 주변을 싸고 있는 shell side로 구성되어 있다. 유체의 흐름과 반응 kinetics가 반응기 성능에 큰 영향을 주고 있는 점을 고려할 때, Computational Fluid Dynamics (CFD)기법과 공정모델링 기법을 포함한 multiscale 방법론의 채택은 자연스럽고 필수 불가결한 일이다. $345^{\circ}C$로 관형반응기 부분으로 유입된 반응물은 반응의 결과 $390^{\circ}C$$45^{\circ}C$가량 온도가 증가하였으며, CO의 전환율은 0.89에 이르렀다. 쉘 사이드로 $190^{\circ}C$로 유입된 유체는 쉘 출구에서 $240^{\circ}C$로 약 $50^{\circ}C$ 가량의 온도 증가를 보였으며 이를 통하여 에너지 절감효과를 가져 올 수 있었으며 높은 전환율을 얻기 위해 반응기 부분의 온도를 적절히 제어할 수 있었다. 모사의 결과는 여러 문헌에 보고된 실험 결과와 매우 근접한 값을 나타내 본 연구를 통해 제시된 모델과 모사의 결과가 정확함을 알 수 있었다.

플라즈마 충진 촉매 시스템을 이용한 에틸렌 저감 연구 (Decomposition of Ethylene using a Hybrid Catalyst-packed Bed Plasma Reactor System)

  • 이상백;조진오;장동룡;목영선
    • 한국대기환경학회지
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    • 제30권6호
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    • pp.577-585
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    • 2014
  • A series of experiments using atmospheric-pressure non-thermal plasma coupled with transition metal catalysts were performed to remove ethylene from agricultural storage facilities. The non-thermal plasma was created by dielectric barrier discharge, which was in direct contact with the catalyst pellets. The transition metals such as Ag and $V_2O_5$ were supported on ${\gamma}-Al_2O_3$. The effect of catalyst type, specific input energy (SIE) and oxygen content on the removal of ethylene was examined to understand the behavior of the hybrid plasma-catalytic reactor system. With the other parameters kept constant, the plasma-catalytic activity for the removal of ethylene was in order of $V_2O_5/{\gamma}-Al_2O_3$ > $Ag/{\gamma}-Al_2O_3$ > ${\gamma}-Al_2O_3$ from high to low. Interestingly, the rate of plasma-catalytic ozone generation was in order of $V_2O_5/{\gamma}-Al_2O_3$ > ${\gamma}-Al_2O_3$ > $Ag/{\gamma}-Al_2O_3$, implying that the catalyst activation mechanisms by plasma are different for different catalysts. The results obtained by varying the oxygen content indicated that nitrogen-derived reactive species dominated the removal of ethylene under oxygen-lean condition, while ozone and oxygen atoms were mainly involved in the removal under oxygen-rich condition. When the plasma was coupled with $V_2O_5/{\gamma}-Al_2O_3$, nearly complete removal of ethylene was achieved at oxygen contents higher than 5% by volume (inlet ethylene: 250 ppm; gas flow rate: $1.0Lmin^{-1}$; SIE: ${\sim}355JL^{-1}$).