• 한국항행학회논문지
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• 제22권2호
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• pp.90-95
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• 2018

로켓 (rocket)이란 배출가스를 빠르게 분사하여 그 반작용의 힘으로 추진력을 발생시키는 추진 장치이다. 그리고 고체추진 로켓 (solid rocket motor)의 구조에서 노즐(nozzle)은 추력을 발생시키는 중요한 구성품으로 고온/고압 환경으로 인하여 연소되며 액체로켓 (liquid rocket propulsion systems)과 다르게 노즐을 냉각시킬 수 없어 연소가스에 의해 침식 (erosion)이 발생한다. 본 논문은 oxy-acetylene torch tester를 개발 및 이용하여 흑연 (graphite) 재질의 노즐목 (nozzle throat) 내열재에 대하여 열화학적 침식 특성을 실험 및 이론적 모델로 규명하고 이를 통하여 침식에 영향을 미치는 주요 인자에 대하여 연구하였다.

• 한국재료학회지
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• 제32권12호
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• pp.553-559
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• 2022

In this work, the ablation behavior of monolith ZrB₂-30 vol%SiC (Z30S) composites were studied under various oxy-acetylene flame angles. Typical oxidized microstructures (SiO₂/SiC-depleted/ZrB₂-SiC) were observed when the flame to Z30S was arranged vertically. However, formation of the outmost glassy SiO₂ layer was hindered when the Z30S was tilted. The SiC-depleted region was fully exposed to air with reduced thickness when highly tilted. Traces of the ablated and island type SiO₂ were observed at intermediate flame angles, which clearly verified the effect of flame angle on the ablation of the SiO₂ layer. Furthermore, the observed maximum surface temperature of the Z30S gradually increased up to 2,200 ℃ proving that surface amorphous silica was continuously removed while monoclinic ZrO₂ phase began to be exposed. A proposed ablation mechanism with respect to flame angles is discussed. This observation is expected to contribute to the design of complex-shaped UHTC applications for hypersonic vehicles and re-entry projectiles.

• 한국재료학회지
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• 제26권12호
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• pp.751-756
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• 2016

Graphite was diffusion-bonded by hot-pressing to W-25Re alloy using a Ti interlayer. For the joining, a uniaxial pressure of 25 MPa was applied at $1600^{\circ}C$ for 2 hrs in an argon atmosphere with a heating rate of $10^{\circ}C\;min^{-1}$. The interfacial microstructure and elemental distribution of the W-25Re/Ti/Graphite joints were analyzed by scanning electron microscopy (SEM). Hot-pressed joints appeared to form a stable interlayer without any micro-cracking, pores, or defects. To investigate the high-temperature stability of the W-25Re/Ti/Graphite joint, an oxy-acetylene torch test was conducted for 30 seconds with oxygen and acetylene at a 1.3:1 ratio. Cross-sectional analysis of the joint was performed to compare the thickness of the oxide layer and its chemical composition. The thickness of W-25Re changed from 250 to $20{\mu}m$. In the elemental analysis, a high fraction of rhenium was detected at the surface oxidation layer of W-25Re, while the W-25Re matrix was found to maintain the initial weight ratio. Tungsten was first reacted with oxygen at a torch temperature over $2500^{\circ}C$ to form a tungsten oxide layer on the surface of W-25Re. Then, the remaining rhenium was subsequently reacted with oxygen to form rhenium oxide. The interfacial microstructure of the Ti-containing interlayer was stable after the torch test at a temperature over $2500^{\circ}C$.

• Composites Research
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• 제32권3호
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• pp.148-157
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• 2019

본 연구에서는 탄소섬유, 탄화규소섬유 그리고 하이브리드섬유를 강화재로 하여 TGCVI와 PIP 혼합 공정으로 $C_f/SiC$, $SiC_f/SiC$, $C_f-SiC_f/SiC$의 세라믹복합재를 제조하였다. 열충격싸이클시험, 3점 굴곡시험과 Oxy-Acetylene 토취 시험후에 그들의 기계적물성, 산화저항성과 내삭마성을 평가하였다. $C_f/SiC$복합재는 온도 증가에 따라서 기계적물성의 감소와 준 연성의 파단모드, 그리고 높은 삭마량을 보였다. $SiC_f/SiC$복합재는 $C_f/SiC$ 복합재에 비하여 강한 기계적물성, 낮은 삭마량을 그리고 취성의 파단모드를 나타냈다. 한편 하이브리드 복합재는 가장 우수한 기계적물성과 $SiC_f/SiC$보다는 연성의 파단모드 그리고 $C_f/SiC$ 보다 낮은 삭마량의 결과를 나타냈다. Oxy-Acetylene 토취 시험 중에 SiC매트릭스는 산화되어 $SiO_2$층을 형성하였으며, 특히 이 층은 $C_f-SiC_f/SiC$와 $SiC_f/SiC$ 복합재에서 섬유의 추가적인 삭마를 막는 역할을 하는 것으로 나타났다. 결론적으로 낮은 기공율을 갖는 하이브리드 복합재를 제조한다면, $C_f/SiC$의 산화로 인한 기계적물성의 감소와 $SiC_f/SiC$ 복합재의 취성 파단모드의 개선으로 고온 산화분위기에서 고온열구조재로의 적용이 높을 것으로 기대한다.

• 한국기계가공학회지
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• 제15권1호
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• pp.136-144
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• 2016

The air-conditioning industry is closely related to types of lifestyles, climate, and products. With the improvement of national income, the pursuit of pleasant living and working environments, and South Korea's four seasons and distinct climatic conditions, demand for air conditioning has increased. In addition, the industry is becoming increasingly precise and cooperative, and the increase in the domestic production of sophisticated air conditioning and continued growth of future industrial cooperation are expected to rapidly rise. Accordingly, the study of air piping systems can improve the productivity and quality of products and cost savings and can achieve vibration reduction. Additionally, using a heat treatment furnace for copper tube annealing treatment reduces the risk of using an oxy-acetylene torch.

• Ocean Systems Engineering
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• 제13권4호
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• pp.367-384
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• 2023

Herein, we present the design and development of an efficient finite element analysis model for thermal plate forming in shipbuilding. Double curvature shells in the ship building industries are primarily formed through the thermal forming technique. Thermal forming involves heating of steel plates using heat sources like oxy-acetylene gas torch, laser, and induction heating, etc. The differential expansion and contraction across the plate thickness cause plastic deformation and bending of plates. Thermal forming is a complex forming technique as the plastic deformation and bending depends on many factors such as peak temperature, heating and cooling rate, depth of heated zone and many other secondary factors. In this work, we develop an efficient finite element analysis model for the thermo-mechanical analysis of thermal forming. Different simulations are reported to study the effect of various parameters affecting the process. Temperature dependent properties are used in the analysis and the finite element analysis model is used to identify the critical flame velocity to avoid recrystallization of plate material. A spring connected plate is modeled for structural analysis using spring elements and that helps in identifying the resultant shapes of various thermal forming patterns. Finally, detailed simulation results are reported to establish the efficacy, applicability and efficiency of the designed and developed finite element analysis model.

• 한국산학기술학회논문지
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• 제11권4호
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• pp.1186-1191
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• 2010

스컬 용융법으로 제조된 유색 큐빅지르코니아의 색향상을 위해서 $1200^{\circ}C,\;1400^{\circ}C$에서 10~60분으로 조건을 바꾸면서 진공열처리를 실시하였다. 진공 열처리 시간과 온도가 증가함에 따라 준비된 7가지의 큐빅지르코니아는 점점 채도가 떨어지며 파스텔톤의 바디색을 유지하다가 궁극적으로 흑색으로 변화하였다. 흑색화가 완료된 시료는 다시 대기 중에서 산소토치를 이용하여 10분간 가열하면 원래의 색으로 환원되었다. 즉, 목표하는 색을 위해 진공 열처리를 진행하거나, 일단 진공열처리로 흑색화를 진행하고, 대기중 열처리를 통하여 목표하는 색을 가진 큐빅지르코니아의 색조정이 가능하였다. 이러한 신공정은 다이아몬드 보석재를 모사한 고부가가치 합성석으로 활용이 가능하였다.