• Title/Summary/Keyword: outer bending radius

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A Research on the Processing Method to Minimize the Outer Radius(Sharp edge) in Sheet Metal Z-bending Work (박판의 Z-굽힘가공에서 외측 굽힘반지름 치수의 최소화(샤프에지) 가공법에 관한 연구)

  • Yun, Jae-Woong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.2
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    • pp.349-355
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    • 2017
  • Bending work using press dies involves bending a flat blank to a desired angle. The bending produces a flange (the bent part) and a web (the unbent part). The bending line will have a bending angle, and there is an inner and outer bending radius. The minimum inner radius size is determined by the material used. When the inner radius size is too small, there will be excess metal welding, which will cause a crack in the outer radius part. The outer bending radius size cannot be controlled by a bending punch and die block. Types of bending include V-bending, U-bending, O-bending, edge bending, twist bending, and crimping. Z-bending involves two bending lines, which are set on the upper side and under surface of the blank, respectively, and upward or downward bending is used. Z-bending is also called crank bending. Z-bending using this type of die structure will produce a standard inner bending radius. The standard size is the minimum bending radius that represents the angle radius of the bending punch. In industry, there is a need for a sharp edge shape with a very small size (R=0.2mm), but that is not possible when using bending punch and die block. The purpose of this research is to meet the need by development.

Experimental Analysis of the Damper of a Loudspeaker (스피커 댐퍼의 실험적 분석)

  • 최도성;이성수
    • The Journal of the Acoustical Society of Korea
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    • v.23 no.3
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    • pp.192-196
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    • 2004
  • A decision of the modulus of elasticity is made by using the degree of bending strength of materials for loudspeaker damper and the radius of corrugation lines and the radius of curvature of each corrugation as a geometrical element. And it is compared with experimental measurements. As a result. the elasticity of damper is proportional to the degree of bending strength and inversely proportional to the radius of corrugation lines and inversely proportional to the square of the radius of curvature. We made a small loudspeaker using a modified damper which take the form of inner small curvature and outer large curvature of each corrugation. This loudspeaker have the increased sensitivity in high frequency and also in low frequency region.

Electrohydrodynamic 젯 프린팅 시스템을 이용한 Graphene 기반 Graphene/Ag-grid 하이브리드 투명 전극의 특성연구

  • Park, Ha-Nul;Jo, Da-Yeong;Lee, Hye-Min;Seo, Gi-Won;Kim, Hyo-Jung;Lee, Yeong-U;Kim, Ji-Hun;Kim, Han-Gi
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.185.1-185.1
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    • 2014
  • 본 연구에서는 Electrohydrodynamic (EHD) 젯 프린팅 시스템을 이용하여 graphene이 올려져 있는 유연성 있는 PET 기판 위에 Ag 용액을 그리드로 간격에 따라 타진하였다. Ag 그리드 간격을 200 um, 300 um, 400 um, 500 um로 증가시켰으며, 이때 UV/Vis spectrometry, four-point probe를 이용하여 전기적, 광학적 특성을 분석하였다. Graphene/Ag-grid 하이브리드 투명전극은 그리드 간격 400 um에서 21Ohm/sq.의 면저항과 550 nm에서 84.08%의 투과도를 확인하였다. 또한, graphene/Ag-grid 하이브리드 투명전극의 기계적 응력에 따른 전기적 안정성을 알아보기 위해 radius에 따른 bending, fatigue test와 twist bending, rolling test를 진행하였다. Fatigue bending은 speed 30 mm/s, outer bending radius 20 mm, inner bending radius 22.5 mm로 bending test를 5000번 진행하였으며, twist bending, rolling test를 각각 10000번 진행하였다. 이 결과를 통해 bending-release cycle 조건에서도 초기저항 대비 5% 이내의 매우 우수한 전기적 안정성을 나타냄을 확인하였다. 이러한 graphene/Ag-grid 하이브리드 투명전극의 우수한 특성을 얻음으로써, graphene 박막의 플렉시블 투명전극으로서의 적용가능성을 타진할 수 있었다.

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Analysis of the Structural Behaviors of Tunnel Linings in Joomunjin Standard Sand by Centrifugal Model Tests (원심모형실험에 의한 사질토 지반내 터널 복공의 역학적 거동에 관한 연구)

  • 김택곤;김영근;박중배;이희근
    • Proceedings of the Korean Geotechical Society Conference
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    • 1999.10a
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    • pp.161-168
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    • 1999
  • A series of centrifuge model tests were performed in order to investigate the behaviors of various tunnel linings. A 1/100-scaled aluminum and hydrostone horseshoe tunnel linings with a radius km, height km were buried in a depth of C/D=3 with dry Joomunjin standard sand, the relative density of which was 86%. Bending moments and thrusts along the tunnel circumference were measured by 12 strain gages. Earth pressures in soil and on lining were estimated by pressure transducers, ground surface settlements at center and edges by using LVDTs. Average Ko(coefficient of earth pressure at rest) was 0.39 for the model sand. The structural behaviors of lining depended on its damaged conditions. But, as a rule, on the crown, the tensile circumferential strain of lining occurred at the inner surface, and the compressive at the outer surface, then positive bending moment was created at the crown. The circumferential strain of the inner surface on the springline was tensile, and the outer compressive, so negative bending moment was measured at the springline. For hydrostone linings, cracks initiated at the inner surface on the crown, and the outer on the springline over average 40g.

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A Study on Mechanical Properties According to the Radius Change Position of Outer Circumference in A2024-T4 Friction Welding (A2024-T4 마찰용접(摩擦熔接)시 반경 변화에 따른 기계적(機械的) 성질(性質) 연구(硏究))

  • Park, Keun-Hyung;Min, Taeg-Ki
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.109-116
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    • 2007
  • The present study examined mechanical properties according to the change of outer circumference in the friction welding of A2024-T4 stock, which is used much as aircraft structure, truck wheel, stainless materials and A2024-T4 stock with 10 hollow at the center. Welding conditions were fixed at RPM 2,000rpm, friction pressure of 50MPa, friction time of 1.5sec, upset pressure of 120MPa and upset time of 2.0 seconds. From the result of this study were drawn conclusions as follows : According to the result of a tensile strength test, the solid shaft showed linear increase of tensile strength with the change of outer circumference, the hollow shaft showed maximum tensile stength when the length (L) was 2mm and decrease of tensile strength with the change of outer circumference, hardness appeared to increase and then decrease for welding interface, and it showed maximum hardness 155Hv at L=5mm of the solid shaft. Bending strength increased linearly far change of the distance (L) of outer circumference in the solid shaft and then decreased linearly in the hollow shaft. the result of examining tissue, the tissue grew finer around the welding interface and divided the basic material and the welding surface.

Sectional Finite Element Analysis of Forming Process of Aluminum Sandwich Sheet by Bending Augmented Membrane Elements (굽힘 첨가 박막요소에 의한 알루미늄 샌드위치 판재 성형공정의 단면 유한요소 해석)

  • 이재경;금영탁;유용문;이명호
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.91-100
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    • 2001
  • A sectional FEA program is developed lot analyzing forming processes of sandwich sheets, which are intensively used recently as a lightweight material of an automobile body. The aluminum sandwich sheet consists of two aluminum skins and a polyprophylen core in between. The aluminum sandwich sheet is dominantly effected by the bending effects in small radius of curvature, so that an appropriate description of bending effects is required to analyze the forming processes. For the evaluation of bending effects, the bending equivalent forces are calculated from the bending moment computed using the curvature of the tool and are added to the membrane stretch forces. To verify the validity of the developed program the sectional FEA results in stretch/draw forming Processes of a square cup and draw forming Processes of an outer hood panel were compared with the measurements.

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Analysis of Springback of Sheet Metal(I): Analytical Model Based on the Residual Differential Strain (박판재의 스프링백 해석(I)-잔류 변형율에 근거한 해석모델)

  • Lee, Jae-Ho;Kim, Dong-Woo;Sohn, Sung-Man;Lee, Mun-Yong;Moon, Young-Hoon
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.509-515
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    • 2007
  • As the springback of sheet metal during unloading may cause deviation from a desired shape, accurate prediction of springback is essential for the design of sheet stamping operations. When considering the case of a sheet metal being bent to radius $\rho$ that is such that the maximum stress induced exceed the elastic limit of the material, plastic strain in the outer surface will occur and the material will take a permanent set: but since, on removing the bending moment, the recovery of the material is not uniform across the thickness, springback will occur and the radius $\rho$ will not be maintained. Furthermore, when a tensile load being applied to each end of specimen, the tensile stress due to bending is increased and the compressive stress is decreased or cancelled and eventually the whole specimen may be in varying degree of tension. On the removal of the applied load the specimen loses its elastic strain by contracting around the contour of the block, the radius $\rho$ will be determined by the residual differential strain. Therefore in this study the springback is analytically estimated by the residual differential strains between upper and lower surfaces of greatest radius after elastic recovery, and a springback model based on the bending moment is also analytically derived for comparison purpose.

Process Design of the Hot Pipe Bending Process Using High Frequency Induction Heating (고주파 유도가열을 이용한 열간 파이프 벤딩 공정 설계)

  • Ryu, Gyeong-Hui;Lee, Dong-Ju;Kim, Dong-Jin;Kim, Byeong-Min;Kim, Gwang-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.110-121
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    • 2001
  • During hot pipe bending using induction heating, the wall of bending outside is thinned by tensile stress. In design requirement, the reduction of wall thickness is not allowed to exceed 12.5%. So in this study, two methods of bending, one is loading of reverse moment and the other is loading of temperature gradient, have been investigated to design pipe bending process that satisfy design requirements. For this purpose, finite element analysis with a bending radius 2Do(outer diameter of pipe) has been performed to calculate proper reverse moment and temperature gradient to be applied. Induction heating process has been analyzed to estimate influence of heating process parameters on heating characteristic by finite difference method. Then pipe bending experiments have been performed for verification of finite element and finite difference analysis results. Experimental results are in good agreement with the results of simulations.

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Change of I-V Properties of Flexible CZTS Solar Cell Through Mechanical Bending Test (굽힘 시험에 의한 플렉시블 CZTS 태양전지의 I-V 특성 변화에 관한 연구)

  • Kim, Sungjun;Kim, Jeha
    • Journal of the Korea Convergence Society
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    • v.13 no.3
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    • pp.197-202
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    • 2022
  • The CZTS solar cell is a thin film solar cell using an absorption layer composed of Cu, Zn, Sn, Se, and S, and is cheaper than a CIGS solar cell using In and Ga and more eco-friendly than a perovskite and CdTe solar cell using Pb and Cd. In this study, we conducted a bending test for flexible CZTS solar cells. Experiments were conducted in the direction of inner benidng with compressive stress and outer bending with tensile stress, and during the number of bending 1,000 times with a radius of curvature of 50 mmR, the efficiency of the solar cell decreased by up to 12.7%, and the biggest cause of efficiency reduction in both directions was a large decrease in parallel resistance.

Characteristics of Graphene/Metal Grid Hybrid Transparent Conductive Films

  • Kim, Sung Man;Kang, Seong Jun
    • Proceedings of the Korean Vacuum Society Conference
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    • 2013.02a
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    • pp.429-429
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    • 2013
  • We present a systematic study of the electrical, optical and electromechanical properties of flexible graphene/metal grid hybrid transparent conductive electrodes using 4-point prove method, ultraviolet/visible spectrometer and inner/outer bending test system. The hybrid electrodes were synthesized by depositing a silver grid on a graphene surface. The sheet resistance of hybrid electrodes was as low as 30 Ω/square, while the transmittance was 90%. The electromechanical properties as a function of the change of bending radius were evaluated by measuring the change in resistance. The result will be presented in detail. We believe that these results will provide useful information for the flexible optoelectronic devices based on graphene transparent electrodes.

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