• Title/Summary/Keyword: optimal experimental design

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Design an Automatic System to Control and Monitor the Process of Straw Mushrooms Indoors Cultivation

  • Quoc Cuong Nguyen;Quoc Huy Nguyen;Jaesang Cha
    • International Journal of Internet, Broadcasting and Communication
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    • v.16 no.2
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    • pp.59-67
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    • 2024
  • Current straw mushroom farming in countries with large rice growing areas has great development potential, and was once considered a way to generate additional income and reduce poverty in rural areas. However, currently most people still grow mushrooms using traditional processes, leading to low productivity and unguaranteed output quality. Currently, due to climate change and unusual weather changes, people tend to switch to growing straw mushrooms indoors. In the process of growing straw mushrooms indoors, the design of an automatic control and monitoring system is very important to ensure the growing process is carried out effectively and achieves high yields. In this paper, we propose a system that can automatically control and monitor the humidity and temperature of the indoor straw mushroom growing process and other parameters that can be monitored through a network system using Internet of Things. The control algorithm automatically adjusts the grow house equipment based on feedback from sensors to maintain an optimal environment for growing straw mushrooms. Experimental results show that the straw mushroom growing system with automatically controlled and monitored environmental parameters helps improve efficiency, reduce costs and increase the sustainability of the current straw mushroom growing industry.

Study on the applicability of regression models and machine learning models for predicting concrete compressive strength

  • Sangwoo Kim;Jinsup Kim;Jaeho Shin;Youngsoon Kim
    • Structural Engineering and Mechanics
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    • v.91 no.6
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    • pp.583-589
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    • 2024
  • Accurately predicting the strength of concrete is vital for ensuring the safety and durability of structures, thereby contributing to time and cost savings throughout the design and construction phases. The compressive strength of concrete is determined by various material factors, including the type of cement, composition ratios of concrete mixtures, curing time, and environmental conditions. While mix design establishes the proportions of each material for concrete, predicting strength before experimental measurement remains a challenging task. In this study, Abrams's law was chosen as a representative investigative approach to estimating concrete compressive strength. Abrams asserted that concrete compressive strength depends solely on the water-cement ratio and proposed a logarithmic linear relationship. However, Abrams's law is only applicable to concrete using cement as the sole binding material and may not be suitable for modern concrete mixtures. Therefore, this research aims to predict concrete compressive strength by applying various conventional regression analyses and machine learning methods. Six models were selected based on performance experiment data collected from various literature sources on different concrete mixtures. The models were assessed using Root Mean Squared Error (RMSE) and coefficient of determination (R2) to identify the optimal model.

Optimization of Ingredient Mixing Ratio for Preparation of Sulgidduk with Saltwort (Salicornia herbacea L.) (함초 첨가 설기떡의 재료 혼합비율의 최적화)

  • Jang, Myung-Sook;Park, Jung-Eun
    • Journal of the Korean Society of Food Science and Nutrition
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    • v.35 no.5
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    • pp.641-648
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    • 2006
  • In an attempt to get basic data for the utilization of saltwort powder (Salicornia herbaceae L.) as a ingredient in the Sulgidduk. D-optimal design of mixture design showed 14 experimental points including 4 replicates for three independent variables. The three independent variables selected for the experiment were water ($13{\sim}18%$), saltwort powder ($2{\sim}6%$), and sugar ($8{\sim}13%$). The optimum responses variables such as color value. texture, and sensory characteristics were evaluated. The compositional and functional properties of test were measured, and these values were applied to the mathematical models. According to the result of measuring probability of the color value, texture and sensory characteristics were respectively and significance was acknowledged (p<0.05). According to the result of F-test, color values (L, a, b), textural properties (gumminess, chewiness) and sensory characteristics (taste, softness) decided linear model, textural property (hardness) and sensory characteristics (color, smell, moistness, overall acceptance) decided quadratic model. A canonical form and trace plot showed that the influence of each ingredient on the mixture final product. An optimum formulation by numerical and graphical methods were similar. Water, saltwort powder, and sugar were 15.2%, 3.0%, and 9.8% respectively by numerical method, and 15.2%, 3.1%, and 9.7% respectively by graphical method.

Robust Designs of the Second Order Response Surface Model in a Mixture (2차 혼합물 반응표면 모형에서의 강건한 실험 설계)

  • Lim, Yong-Bin
    • The Korean Journal of Applied Statistics
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    • v.20 no.2
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    • pp.267-280
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    • 2007
  • Various single-valued design optimality criteria such as D-, G-, and V-optimality are used often in constructing optimal experimental designs for mixture experiments in a constrained region R where lower and upper bound constraints are imposed on the ingredients proportions. Even though they are optimal in the strict sense of particular optimality criterion used, it is known that their performance is unsatisfactory with respect to the prediction capability over a constrained region. (Vining et at., 1993; Khuri et at., 1999) We assume the quadratic polynomial model as the mixture response surface model and are interested in finding efficient designs in the constrained design space for a mixture. In this paper, we make an expanded list of candidate design points by adding interior points to the extreme vertices, edge midpoints, constrained face centroids and the overall centroid. Then, we want to propose a robust design with respect to D-optimality, G-optimality, V-optimality and distance-based U-optimality. Comparing scaled prediction variance quantile plots (SPVQP) of robust designs with that of recommended designs in Khuri et al. (1999) and Vining et al. (1993) in the well-known examples of a four-component fertilizer experiment as well as McLean and Anderson's Railroad Flare Experiment, robust designs turned out to be superior to those recommended designs.

Casting Layout Design Using CAE Simulation : Automotive Part(Oil Pan_BR2E) (CAE을 이용한 주조방안설계 : 자동차용 부품(오일팬_BR2E))

  • Kwon, Hong-kyu
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.40 no.1
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    • pp.35-40
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    • 2017
  • A most important progress in civilization was the introduction of mass production. One of main methods for mass production is die-casting molds. Due to the high velocity of the liquid metal, aluminum die-casting is so complex where flow momentum is critical matter in the mold filling process. Actually in complex parts, it is almost impossible to calculate the exact mold filling performance with using experimental knowledge. To manufacture the lightweight automobile bodies, aluminum die-castings play a definitive role in the automotive part industry. Due to this condition in the design procedure, the simulation is becoming more important. Simulation can make a casting system optimal and also elevate the casting quality with less experiment. The most advantage of using simulation programs is the time and cost saving of the casting layout design. For a die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize the casting layout design of an automotive Oil Pan_BR2E, Computer Aided Engineering (CAE) simulation was performed with three layout designs by using the simulation software (AnyCasting). The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process with three models, internal porosities caused by air entrapments were predicted and also compared with the modification of the gate system and overflows. With the solidification analysis, internal porosities occurring during the solidification process were predicted and also compared with the modified gate system.

A study on the simulation for chatter vibration stability improvement of end milling process (엔드밀링 채터 안정성 개선을 위한 시뮬레이션)

  • Hwang, Joon;Lee, Won-Kuk
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.26 no.1
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    • pp.35-40
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    • 2016
  • End milling process is one of the broadly used manufacturing process for precision machined parts and products. Machining performance is often limited by chatter vibration at the tool-workpiece interface. Chatter vibration is a type of machining self-excited vibration which originated from the variation in cutting forces and the flexibility of the machine tool structure. Even though lots of cutting tooling methods are developed and used in machining process, precise analysis of cutting tooling effect in view of chatter vibration behavior. This study presents numerical and experimental approaches to verify and effects of various cutting parameters to affect to chatter vibration stability. Acquired knowledge from this study will apply the optimal cutting conditions to improve a machining process.

Design of a Low-Pressure Hydrocyclone with Application for Fine Settleable Solid Removal Using Substitute Polystyrene Particles

  • Lee, Jin-Hwan;Jo, Jae-Yoon
    • Journal of Aquaculture
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    • v.18 no.3
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    • pp.189-195
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    • 2005
  • By testing the separation performance for a fine settleable solid removal system in an aquaculture system using polystyrene particles as an experimental substitute, the optimal geometric dimensions for a Low-Pressure Hydrocyclone (LPH) were obtained. The design approach far the LPH took into consideration two inflow diameters (Di: 30, 50 mm), three overflow diameters (Do: 60, 70, 100 mm) and four cylinder lengths (Lc: 250, 345, 442, 575 mm), while the cylinder diameter (Dc) at 335 mm, the underflow diameter (Du) at 50 mm and the cone angle (${\theta}$) at $68^{\circ}$ were kept constant. The separation performances of 19 different dimension combinations of LPH were tested, ranging from 300 to 1200 ml/sec of inflow rate using substitute polystyrene particles (0.4-0.7 mm dia., ${\rho}_s=1.05g/cm^3$). These polystyrene particles exhibit a similar density and settling velocity to the fine fecal debris of the common carp. The total separation efficiency for the inflow rate ranged from a high of 97% to a low of 20%. Experimental results obtained by ANCOVA and the Tukey test (${\alpha}=0.05$) showed that the separation performances of the LPH were significantly affected (P<0.05) by the fi, Di, Do and Lc. The maximum separation performance was detected at a dimension combination of 30 mm of inflow diameter (Di), 60 mm of overflow diameter (Do), 442 and 575 mm of cylinder length (Lc). The dimension proportions were 0.09, 1.32-1.72, 0.18 and 0.15 for Di/Dc, Lc/Dc, Do/Dc and Du/Dc respectively.

Development of Combined Sheet Metal Forming and Plate Forging of a Metal Seal Part of Hub Bearing for an Automobile (자동차 허브 베어링용 씰 금속부품의 판재성형 및 판단조의 복합성형 공정 개발)

  • Park, K.G.;Moon, H.K.;Oh, S.K.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.29 no.4
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    • pp.194-202
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    • 2020
  • In this paper, experimental and numerical study on a combined sheet metal forming and plate forging of a seal part of a passenger car's hub bearing is conducted to develop the new process of which target is to remove machining process by plate forging and to achieve near-net shape manufacturing. The previous process of a sheet metal forming inevitably needed a machining process for making stepped sheet after conventional sheet metal forming in a progressive way. The stepped sheet is intended to be formed by plate forging in this study. Through the systematic way of developing the combined forming process using solid elements based-elastoplastic finite element method (FEM), several conceptual designs are made and an optimized process design in terms of geometric dimensioning and tolerance of straightness of the thin part is found, which is exposed to bending in metal forming of axisymmetric part. The predicted straightness measured by the slope angle of the tilted thin region is compared with the experimental straightness, showing that they are in a good agreement with each other. Through this study, a systematic approach to optimal process design, based on elastoplastic FEM with solid elements, is established, which will contribute to innovating the conventional small-scaled sheet metal forming processes which can be dealt with by solid elements.

Topology, Shape and Sizing Optimization of the Jig Supporting High Voltage Pothead (고전압 장비 지그의 동특성에 대한 위상, 형상 및 치수 최적화)

  • Choi, Bong-Kyun;Lee, Jae-Hwan;Kim, Young-Joong
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.5
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    • pp.351-358
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    • 2013
  • In the electric power supplying industry, outdoor sealing end (pothead) is used and sometimes it is necessary to check the seismic qualification analysis or test which is intended to demonstrate that the equipment have adequate integrity to withstand stress of the specified seismic event and still performs their function. And since the pothead is mounted on the supporting jig, the avoidance of resonance between the pothead and jig is required. In order to design jig, three types of optimization are performed to get the minimum weight while satisfying the natural frequency constraint using ANSYS. Optimal array, position and thickness of truss members of the jig are obtained through topology, shape and sizing optimization process, respectively. And seismic analysis of the pothead on the jig for given RRS acceleration computes the displacement and stress of the pothead which shows the safety of the pothead. The obtained natural frequency, mass, and member thickness of the jig are compared with those of the reference jig which was used for seismic experimental test. The numerical results of the jig in the research is more optimized than the jig used in the experimental test.

Design and Fabrication of a 1.75D Ultrasonic Transducer (1.75D 초음파 트랜스듀서의 설계 및 제작)

  • Lee, Wonseok;Roh, Yongrae
    • The Journal of the Acoustical Society of Korea
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    • v.32 no.3
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    • pp.199-207
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    • 2013
  • In this paper, a $64{\times}8$ channel 1.75D ultrasonic transducer made of piezoelectric single crystals was designed, fabricated, and evaluated. First, a structure of the transducer was selected to be suitable for wiring on a planar array, and components were fabricated to correspond to the structure. Detailed structure of the transducer was designed through finite element analyses. As main performance factors, the crosstalk between neighboring elements was reduced through the control of kerf width and material, and desired frequency bandwidth of the transducer was achieved by designing the optimal thicknesses of the piezoelectric single crystal and matching layers. An experimental prototype of the transducer was fabricated following the design, and its performance was measured. Then the experimental results were compared with those of the finite element analysis, which led to the evaluation of the transducer developed in this work.