• Title/Summary/Keyword: optimal experimental design

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Reliability Evaluation on Pultrusion Composite Sandwich Panel (Pultrusion 복합 샌드위치 패널의 신뢰성 평가)

  • Lee, Haksung;Kim, Eunsung;Oh, Jeha;Kim, Dongki;Lee, Juyoung;Kang, Shinjae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.3
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    • pp.414-420
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    • 2013
  • Research on decreasing the weight of composite sandwich panels is in progress. This paper reports the experimental results for the mechanical behavior of a composite sandwich panel. The skins of sandwich panels were made of glass fiber sheets and plywood matrix composites. Their interior layers consisted of glass fiber pultrusion pipes and gold foam. Experimental tests were performed to obtain the mechanical properties and complex mechanical behavior. Before fatigue tests, tensile tests and 3-point bending tests were carried out to obtain the optimal design and determine their strength and failure mechanisms in the flat-wise position. After the static test, a fatigue test were conducted at a load frequency of 5 Hz, stress ratio (R) of 0.1, and endurance limit for the S-N curve. It showed that the failure modes were related to both the core design and skin failure.

An Experimental Study on the Performance of the Vertical-Axis Wind Turbine (수직축 풍력터빈 성능개선에 관한 실험적 연구)

  • Kim, Byung-Kook;Kim, Young-Ho;Song, Woo-Seog;Lee, Seung-Bae;Nam, Sang-Kyu;Kim, Sa-Man
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.3 s.42
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    • pp.17-24
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    • 2007
  • This paper presents the design procedure of a vertical wind turbine named jet-wheel-turbo turbine and the numerical and experimental verifications. The design parameters such as the rotor inlet angle, the diameter-to-hub ratio, the inlet guide outlet angle and the solidity were optimized to maximize the energy transfer, and to further increase the turbine efficiency by applying the side guide vane and the side opening to the rotor. The maximum power coefficient of 0.59, which is much higher than the ever-designed three-bladed horizontal turbines, was experimentally obtained when the optimal inlet- and side-guide vanes were installed and both sides of the rotor were 80% opened. The maximum power coefficients occur at the tip speed ratio ranging between 0.6 and 0.7. This vertical-axis turbine model can be applied to the large-scale power generation system with the speed and torque control algorithm for the specified wind characteristics.

An Experimental Evaluation of the Influences of Shearing Factors for the Process Design of Lead Frame Blanking (리드프레임 블랭킹 공정설계를 위한 전단영향인자의 실험적 평가)

  • 임상헌;서의권;심현보
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.679-682
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    • 2001
  • An experiment is carried out to investigate the influences of shearing characteristic factors for the process design of lead frame blanking in copper alloy C194(t=0.205mm). 3 process parameters, e.g., clearance between die and punch, strip holding pressure, and bridge allowance are selected for this study. From the basis condition 6% clearance, 20N/$mm^2$, and 1.5t bridge allowance the seven times of experiment are done by varying the each factor. The square shape specimen is used to study the characteristics of shearing factors. The ratios of roll over, burnish, fracture zone are measured after blanking. The experimental analysis shows that the burnish ratio is decreased as the clearance increases. And the larger strip holding pressure is shown that the roll over and burnish ratio are both decreased. It is found that an optimal strip holding pressure is need for large burnish zone. Finally it is shown that the bridge allowance is less affected than clearance and strip holding pressure.

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Aluminum Wire Bonding by Longitudinal Vibration of Ultrasonic Transducer (초음파 트랜스듀서의 종진동을 이용한 알루미늄 와이어 용접)

  • Lee, G.B.;Kim, H.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.11
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    • pp.38-45
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    • 1996
  • In recent years, ultrasonic has been widely applied in measurement and industrial fields and its application range has been expanded as a result of continuous research and development. Wire Bonding Machine, an instrument fabricating semi-conductor, makes use of ultrasonic bonding method. Specially, the method utilizes the longitudinal vibration of ultrasonic transducer composed of piezoelectric vibrator and horn. This work investigates the design conditions affecting the dynamic characteristics through the theretical and experimental analysis. It conducts separately the system identification of piezoelectric vibrator in time domain and the modal analysis of horn in frequency domain. The integrated modeling is conducted via a combbination of dynamic identification of piezoelectric vibrator and theroretical analysis of horn. Then comparison is made for theroretical and experimental results of the dynamic characteristics of the ultrasonic transducer comprised of piezoelectric vibrator and horn. Form the results of the comparison we develop the design technique of ultrasonic transducer using dynamic characteristics analysis and propose the possibility of ultrasonic bonding considering the optimal conditions for the longitudinal vibration of ultrasonic transducer and other conditions.

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Neuro-Fuzzy System for Predicting Optimal Weld Parameters of Horizontal Fillet welds

  • Moon, H.S.;Na, S.J.
    • International Journal of Korean Welding Society
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    • v.1 no.2
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    • pp.36-44
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    • 2001
  • To get the appropriate welding process variables, mathematical modeling in conjunction with many experiments is necessary to predict the magnitude of weld bead shape. Even though the experimental results are reliable, it has a difficulty in accurately predicting welding process variables for the desired weld bead shape because of nonlinear and complex characteristics of welding processes. The welding condition determined for the desired weld bead shape may cause the weld defect if the welding current/voltage/speed combination is improperly selected. In this study, the $2^{n-1}$ fractional factorial design method and correlation parameter were used to investigate the effect of the welding process variables on the fillet joint shape, and the multiple non-linear regression analysis was used for modeling the gas metal arc welding(GMAW)parameters of the fillet joint. Finally, a fuzzy rule-based method and a neural network method were proposed so that the complexity and non-linearity of arc welding phenomena could be effectively overcome. The performance of the proposed neuro-fuzzy system was evaluated through various experiments. The experimental results showed that the proposed neuro-fuzzy system could effectively check the welding conditions as to whether or not weld defects would occur, and also adjust the welding conditions to avoid these weld defects.

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Experimental investigation and numerical analysis of optimally designed composite beams with corrugated steel webs

  • Erdal, Ferhat;Tunca, Osman;Ozcelik, Ramazan
    • Steel and Composite Structures
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    • v.37 no.1
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    • pp.1-14
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    • 2020
  • Composite beams with corrugated steel webs represent a new innovative system which has emerged in the past decade for medium span in the construction technology. The use of composite beams with corrugated steel webs results in a range of benefits, including flexible spaces and reduced foundation costs in the construction technology. The thin corrugated web affords a significant weight reduction of these beams, compared with hot-rolled or welded ones. In the current research, an optimal designed I-girder beam with corrugated web has been proposed to improve the structural performance of continuous composite girder under bending moment. The experimental program has been conducted for six simply supported composite beams with different loading conditions. The tested specimens are designed by using one of the stochastic techniques called hunting search algorithm. In the optimization process, besides the thickness of concrete slab and studs, corrugated web properties are considered as design variables. The design constraints are respectively implemented from Eurocode 3, BS-8110 and DIN 18-800 Teil-1. The last part of the study focuses on performing a numerical study on composite beams by utilizing finite element analysis and the bending behavior of steel girders with corrugated webs experimentally and numerically verified the results. A nonlinear analysis was carried out using the finite element software ANSYS on the composite beams which were modelled using the elements ten-node high order quadrilateral type.

Development of Experimental Gain Tuning Technique for Multi-Axis Servo System (다축 서보 시스템의 Gain Tuning에 관한 연구)

  • Chung W.J.;Kim H.G.;Seo Y.G.;Lee K.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.271-272
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    • 2006
  • This paper presented a new experimental gain tuning technique for a Multi-Axis Servo System. First, the investigation for proportional gain of velocity control loop by using a Dynamic Signal Analyzer (DSA) was performed. Using the FUNCTION characteristic of DSA based on the Bode plot, the Bode plot of open loop transfer function was obtained. In turn, the integral gain of a servo controller can be found out by using the Integration time constant extracted from the Bode plot of open loop transfer function. In the meanwhile, the positional gain of the servo controller has been obtained by using the Bode plot of the closed loop transfer function. We have also proposed the technique to find out an optimal parameter of a notch filter, which has a great influence on vibration reduction, by using the damping factor extracted from the Bode plot of closed loop transfer function.

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A Study on the Aluminum Wire Bondingby Using Ultrasonic Vibrator (초음파 진동자를 이용한 알루미늄 와이어 용접에 관한 연구)

  • 김희수;이건복
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.571-576
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    • 1994
  • In recent years, ultrasonic has been widely applied in measurement and industrial fields and its application range has been expanded as a result of continuous research and development. Wire Bonding Machine, an instrument fabricating semi-conductor, makes use of ultrasonic bonding method. In order to improve the currently used wire bonding machine using ultrasonic energy, technical accumulation is needed steadily through development of exciting device of ultrasonic composed of piezoelectic vibrator and horn. This study investigates the design conditions affecting the dynamic characteristics through the theoretical and experimental analysis of piezoelectric vibrator and horn, The study conducts separately the system identification of piezoelectric vibrator in time domain and the modal analysis of horn in frequency domain. In theoretical model, the integrated modeling is conducted via a combination of dynamic identification of piezoelectric vibrator and theoretical analysis of horn. Hence comparison is made for theoretical and experimental results of the dynamic characteristics of the ultrasonic transducer composed of piezoelectric vibrator and horn. Form the results of this study we develop the design technique of ultrasonic transducer using dynamic characteristic analysis and propose the possibility of ultrasonic welding considering the optimal condition of the natural frequency and vibration mode of horn.

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Dynamic Material Characteristics of Superalloy INCONEL 718 with the Variation of Strain Rates (변형률속도 변화에 따른 INCONEL 718 초내열합금의 동적 물성특성)

  • Song J. H.;Huh H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.275-278
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    • 2005
  • INCONEL 718, nickel based superalloy, has good formability, high strength, excellent corrosion resistance and mechanical properties at high temperature. Owing to theses attractive properties, it finds use in applications such as combustion system, turbine engines and nuclear reactors. In such applications, components are typically required to be tolerant of high stress impact loading. This may cause material degradation and lead to catastrophic failure during service operation. In order to design optimal structural parts made of INCONEL 718, accurate understanding of material's mechanical properties, dynamic behavior and fracture characteristic as a function of strain rates are required. This paper concerned with the dynamic material properties of the INCONEL 718 for the various strain rates. The dynamic response of the INCONEL 718 at intermediate strain rate is obtained from the high speed tensile test machine test and at the high strain rate is from the split Hopkinson pressure bar test. Based on the experimental results, the effects of strain rate on dynamic flow stress, work hardening characteristics, strain rate sensitivity and elongation to the failure are evaluated. Experimental results from both quasi-static and high strain rate up to the 5000/sec are interpolated in order to construct the Johnson-Cook model as the constitutive relation that should be applied to simulate and design the structural parts made of INCONEL 718.

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Comparison and prediction of seismic performance for shear walls composed with fiber reinforced concrete

  • Zhang, Hongmei;Chen, Zhiyuan
    • Advances in concrete construction
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    • v.11 no.2
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    • pp.111-126
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    • 2021
  • Concrete cracking due to brittle tension strength significantly prevents fully utilization of the materials for "flexural-shear failure" type shear walls. Theoretical and experimental studies applying fiber reinforced concrete (FRC) have achieved fruitful results in improving the seismic performance of "flexural-shear failure" reinforced concrete shear walls. To come to an understanding of an optimal design strategy and find common performance prediction method for design methodology in terms to FRC shear walls, seismic performance on shear walls with PVA and steel FRC at edge columns and plastic region are compared in this study. The seismic behavior including damage mode, lateral bearing capacity, deformation capacity, and energy dissipation capacity are analyzed on different fiber reinforcing strategies. The experimental comparison realized that the lateral strength and deformation capacity are significantly improved for the shear walls with PVA and steel FRC in the plastic region and PVA FRC in the edge columns; PVA FRC improves both in tensile crack prevention and shear tolerance while steel FRC shows enhancement mainly in shear resistance. Moreover, the tensile strength of the FRC are suggested to be considered, and the steel bars in the tension edge reaches the ultimate strength for the confinement of the FRC in the yield and maximum lateral bearing capacity prediction comparing with the model specified in provisions.