• Title/Summary/Keyword: optimal experimental design

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An Experimental Study on Optimum Design of Half-Wave Resonators for Combustion Stabilization (연소 불안정 억제를 위한 반파장 공명기 최적 설계 조건에 대한 실험적 연구)

  • Park, Ju-Hyun;Sohn, Chae-Hoon
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.11a
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    • pp.11-14
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    • 2008
  • Acoustic design parameters of a half-wave resonator are studied experimentally for acoustic stability in a model acoustic tube. According to standard acoustic-test procedures, acoustic-pressure signals are measured. Quantitative acoustic properties of sound absorption coefficient are evaluated and thereby, the acoustic damping capacity of the resonator is characterized. The diameter and the number of a half-wave resonator and the diameter of the tube are selected as design parameters for optimal tuning of the resonator. Optimum acoustic damping capacity is observed at smaller open area ratio as the resonator diameter increases.

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Parametric study of the energy absorption capacity of 3D-printed continuous glass fiber reinforced polymer cruciform honeycomb structure

  • Hussain Gharehbaghia;Amin Farrokhabadi
    • Steel and Composite Structures
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    • v.49 no.4
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    • pp.393-405
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    • 2023
  • In this paper, the energy absorption capability of a novel cruciform composite lattice structure was evaluated through the simulation of compression tests. For this purpose, several test samples of Polylactic acid cellular reinforced with continuous glass fibers were prepared for compression testing using the additive manufacturing method of material extrusion. Using a conventional path design for material extrusion, multiple debonding is probable to be occurred at the joint regions of adjacent cells. Therefore, an innovative printing path design was proposed for the cruciform lattice structure. Afterwards, quasistatic compression tests were performed to evaluate the energy absorption behaviour of this structure. A finite element model based on local material property degradation was then developed to verify the experimental test and extend the virtual test method. Accordingly, different combinations of unit cells' dimensions using the design of the experiment were numerically proposed to obtain the optimal configuration in terms of the total absorbed energy. Having brilliant energy absorption properties, the studied cruciform lattice with its optimized unit cell dimensions can be used as an energy absorber in crashworthiness applications. Finally, a cellular structure will be suitable with optimal behavior in crush load efficiency and high energy absorption.

Development of a precision machining process for the outer cylinder of vacuum roll for film transfer (실험계획법을 통한 3.5인치 도광판의 두께 편차 최적화에 대한 연구)

  • Hyo-Eun Lee;Jong-Sun Kim
    • Design & Manufacturing
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    • v.18 no.2
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    • pp.41-50
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    • 2024
  • In this study, experimental design methods were used to derive optimal process conditions for improving the thickness uniformity of a 0.40 mm, 3.5 inch light guide panel. Process mapping and expert group analysis were used to identify factors that influence the thickness of injection molded products. The key factors identified were mold temperature, mold temperature, injection speed, packing pressure, packing time, clamp force, and flash time. Considering the resin manufacturer's recommended process conditions and the process conditions for similar light guide plates, a three-level range was selected for the identified influencing factors. L27 orthogonal array process conditions were generated using the Taguchi method. Injection molding was performed using these L27 orthogonal array to mold the 3.5 inch light guide plates. Thickness measurements were then taken, and the results were analyzed using the signal-to-noise ratio to maximize the CpK value, leading to the determination of the optimal process conditions. The thickness uniformity of the product was analyzed by applying the derived optimum process conditions. The results showed a 97.5% improvement in the Cpk value of 3.22 compared to the process conditions used for similar light guide plates.

Optimization of a Rubber based Colloidal Suspension Manufacturing Process Using Mixture Experimental Design (혼합물 실험계획법을 활용한 고무 교질 현탁액 제조 공정의 최적화)

  • Yu, In Gon;Ahn, Seong Jae;Ryu, Sung Myung;Hong, Sung Hoon;Lee, Min Koo
    • Journal of Korean Society for Quality Management
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    • v.52 no.2
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    • pp.377-394
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    • 2024
  • Purpose: To derive the optimal conditions for the Rubber based colloidal suspension manufacturing process, which made using a stirrer, to apply the mixture design method. Methods: We used two process component and one process variable Mixture design to derive the optimal conditions for the process. The response variables were selected for rotational viscometer measures which can represent Rubber based colloidal suspension quality. The input variables were selected as the values of rubber-organic solvent expressed in proportions as process components and stirring amount as a process variable which are controllable factors in the process. Results: Based on the results of the experiment, rubber and organic solvent and the interaction between stirring amount and rubber and the interaction between stirring amount and rubber and organic solvent were significant. Reproducibility of the regression model was confirmed by the observation that the values obtained from the reproducibility experiment fell within the confidence interval. Additionally, the model predictions were found to be in close agreement with the field measurements. Conclusion: In this study, a regression model was developed to predict the viscosity change of colloidal suspensions based on the proportion of rubber based colloidal suspension. The developed regression model can lead to improved product quality.

Design of a 6-DOF force reflecting hand controller (힘 반향 6자유도 수동조작기의 설계연구)

  • 변현희;김한성;김승호
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1513-1518
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    • 1996
  • A force reflecting hand controller can be used to provide more realistic information to the operator of a teleoperation system such as kinesthetic feedback from a slave robot. In this paper, a new design concept of a force reflecting 6-DOF hand controller utilizing the kinematic structure of a Stewart Platform is presented. Based on the optimal design technique of a Stewart Platform, a force reflecting hand controller has been designed and constructed to verify the technical feasibility of proposed design concept. In order to provide an operator with kinesthetic feedback information, a force mapping algorithm based on a reciprocal product of screws has been introduced. Finally, the technical feasibility of the design concept has been demonstrated through some of experimental results of the device under virtual environment on a real-time graphic system.

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Design Characteristics of Permanent Magnet Linear Synchronous Motor for Short Reciprocating Trajectory

  • Jung, Sang-Yong
    • Journal of IKEEE
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    • v.11 no.1 s.20
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    • pp.46-53
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    • 2007
  • Design characteristics of PMLSM(Permanent Magnet Linear Synchronous Motor) considering the dynamic running condition under the limited input voltage and current for short reciprocating trajectory are presented. Particularly, the dynamic constraints resulted from the dynamic capability of PMLSM and the required motional performance of the repeated short stroke are applied to determine the design specification of PMLSM. In addition, optimal design flow based on the dynamic constraints is specified with the design parameters, such as coil resistances, the EMF constants, inductances, pole-pitch. Furthermore, proposed methods and results are validated by the experimental ones measured with the purpose-built prototype.

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Designing Circuits for Low Power using Genetic Algorithms (유전자 알고리즘을 이용한 저전력 회로 설계)

  • 김현규;오형철
    • Journal of the Korean Institute of Intelligent Systems
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    • v.10 no.5
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    • pp.478-486
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    • 2000
  • This paper proposes a design method that can minimize the power dissipation of CMOS digital circuits without affecting their optimal operation speeds. The proposed method is based on genetic algorithms(GAs) combined to the retiming technique, a circuit transformation technique of repositioning flip-flops. The proposed design method consists of two phases: the phase of retiming for optimizing clock periods and the phase of GA retiming for minimizing power dissipation. Experimental results using Synopsys Design Analyzer show that the proposed design method can reduce the critical path delay of example circuits by about 30-50% and improve the dynamic power performance of the circuits by about 1.4~18.4%.

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Electrical Engineering Design Method Based on Neural Network and Application of Automatic Control System

  • Zhe, Zhang;Yongchang, Zhang
    • Journal of Information Processing Systems
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    • v.18 no.6
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    • pp.755-762
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    • 2022
  • The existing electrical engineering design method and the dynamic objective function in the application process of automatic control system fail to meet the unbounded condition, which affects the control tracking accuracy. In order to improve the tracking control accuracy, this paper studies the electrical engineering design method based on neural network and the application of automatic control system. This paper analyzes the structure and working mechanism of electrical engineering automation control system by an automation control model with main control objectives. Following the analysis, an optimal solution of controllability design and fault-tolerant control is figured out. The automatic control power coefficient is distributed based on an ideal control effect of system. According to the distribution results, an automatic control algorithm is based on neural network for accurate control. The experimental results show that the electrical automation control method based on neural network can significantly reduce the control following error to 3.62%, improve the accuracy of the electrical automation tracking control, thus meeting the actual production needs of electrical engineering automation control system.

A Numerical Study on Flow through a Cross Flow Fan: Effect of Blade Shapes on Fan Performance (직교류 홴의 유동 해석: 깃 형상 변화가 성능에 미치는 영향)

  • Hur, Nahm-Keon;Kim, Wook;Kang, Shin-Hyoung
    • The KSFM Journal of Fluid Machinery
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    • v.2 no.1 s.2
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    • pp.96-102
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    • 1999
  • Cross flow fans are used in various applications, especially in industrial ventilation applications and in room air conditioners, due to their superior performance characteristics. Unlike radial and/or axial fans, the design of cross flow fans have been mostly based on earlier experiences and experiments. In the present study, numerical computations of flow fields through a cross flow fan used in room air conditioner are performed to investigate the detailed flow fields and to study the effect of the blade shape on performance curves to aid better design of the fan. Despite some discrepancies between the two results, it is seen from the present study that the computational results agree quite well with the qualitative experimental results. It is also shown from the present study that by having a different shape of blade, it is possible to achieve about $15\%$ increase in flow rates. The stimulating results of the present study can be used in the design of high performance cross flow fans with the use of optimal design algorithm and experimental verifications.

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Statistical Analysis of Cutting Force for End Milling with Different Cutting Tool Materials (공구재종에 따른 엔드밀 가공의 절삭력에 관한 통계적해석)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.4
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    • pp.86-91
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    • 2016
  • End milling is an important and common machining operation because of its versatility and capability to produce various profiles and curved surfaces. This paper presents an experimental study of the cutting force variations in the end milling of SM25C with HSS(high speed steel) and carbide tool. This paper involves a study of the Taguchi design application to optimize cutting force in a end milling operation. The Taguchi design is an efficient and effective experimental method in which a response variable can be optimized, given various control and noise factors, using fewer resources than a factorial design. This study included feed rate, spindle speed and depth of cut as control factors, and the noise factors were different cutting tool in the same specification. An orthogonal array of $L_9(3^3)$ of ANOVA analyses were carried out to identify the significant factors affecting cutting force, and the optimal cutting combination was determined by seeking the best cutting force and signal-to-noise ratio. Finally, confirmation tests verified that the Taguchi design was successful in optimizing end milling parameters for cutting force.