• Title/Summary/Keyword: optimal experimental design

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A Study on the Design of Endmill Geometry in High Speed Machining (고속가공용 엔드밀의 형상설계에 관한 연구(2))

  • 고성림;배승민;김경배;서천석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.19-22
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    • 1997
  • The objective of this research is to use an analytical and experimental approach to develop optimal tool geometry for high speed machining. The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of endmill for the purpose of high speed machining, dut to the insufficient knowledge about process in high speed machining. In order to improve the cutting ability of endmill, a model for optimal cutter shape was developed to minimize resultant cutting force by combing cutting force and wear test and surface roughness test from optimized and conventional cutter with the same cutting condition. Using various tools with different geometry, relationships between the tool geometry parameter, rake angle, clearance angle, lengh of cutter have been stuied.

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Machining Optimization of Al7075-T0 Turning Process Considering Surface Roughness and Cutting Forces (표면거칠기와 절삭력을 고려한 Al7075-T0 선삭가공 최적화)

  • Jeong, Ji-Hoon;Kim, Jeong-Suk;Kim, Pyeong-Ho;Koo, Joon-Young;Im, Hak-Jin;Lee, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.842-847
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    • 2012
  • The Response Surface Method(RSM) is used as optimal design technique of experimental conditions. In Al7075-T0 turning operation, the principle cutting force and the Center-line averaged roughness are measured to optimize machining process. In variation of feed, depth of cut and cutting speed, three cutting parameters are evaluated. The optimal cutting conditions of Al7075-T0 turning are suggested by RSM. As a main result, feed is the dominant cutting parameter in this turning process considering surface roughness and cutting force.

Economic Design of Tool Resetting Period in NC Machining (NC 선반가공에서 공구 조정주기의 경제적 설계)

  • 배문택;윤원영;목학수
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.6
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    • pp.33-39
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    • 1998
  • This paper is related to economic design of tool-resetting period in NC machining. In NC lathe machining, the mean and variance of components dimension fluctuate in slow time and we should reset tool program to compensate the variation from the fluctuation. In this paper. we propose the procedure determining the optimal resetting period based on the total expected operating cost which consists of resetting cost and the quality cost related to dimension variation. As a case study, using experimental data about dimension changes of a lathe machining, we obtain the regression equations of mean and variance of the dimension fluctuation, total expected operating cost, and optimal resetting period.

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Optimization of Cooked Brown Rice by Controlling the Ratio of Grain Cereal Blends to Improve Palatability (현미밥의 식미 향상을 위한 곡류 혼합비의 최적화)

  • Han, Gyusang;Chung, Hae-Jung;Yoon, Jihyun;Baek, Man-Kee
    • Journal of the East Asian Society of Dietary Life
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    • v.22 no.6
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    • pp.782-794
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    • 2012
  • The objective of this study was to determine the optimal conditions for preparation of cooked brown rice by blending brown rice, white rice and glutinous rice to improve the palatability. Formulations composed of brown rice (10~100%), white rice (0~90%) and glutinous rice (0~90%) were generated from an extreme-vertices of mixture experimental design, which showed ten experimental points for brown rice, with white rice and glutinous rice as the independent variables. The sensory evaluation, color, and texture profile analysis (TPA) of cooked brown rice and pasting characteristics of blending cereals flour were measured as response variables. Regression analysis showed that all responsible variables fit linear, quadratic or special cubic models (p<0.1), except for the cohesiveness of TPA. The goals of optimization of the blending ratio of brown rice, white rice and glutinous rice were given as appearance, flavor, texture and overall acceptability (lower: 5.50, target: 6.62). The optimal conditions were determined to be 34.55% brown rice, 42.71% white rice and 22.74% glutinous rice.

The Shape Optimization of MIL-S-46119 Ring Obturator Under the High Pressure (고압을 받는 MIL-S-46119 원형 밀폐링의 형상 최적화)

  • Chae, Je-Wook;Lee, Young-Shin;Park, Tae-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.1-7
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    • 2003
  • The optimal design for the shape of MIL-S-46119 ring obturator under the high pressure using parameter stud:』 on the stress analysis considering effects of design variable is presented, and it is compared to experimental results. The trends of parametric study are in good agreement with the experimental results. The more thickness the higher stress. The more taper the higher stress. And maximum stress of circumferential surface is larger than maximum stress of forward surface. The design variable!; are such as thickness, taper, radius of shape of the obturator. In order to optimize the shape of obturation ring, the weight is maximized subject to maximum stress of the obturator within allowable stress. The design constraints are geometric elements of design variables.

A Study on the Shape Optimization of Metal Ring Obturator under the High Pressure (고압을 받는 금속 밀폐링의 형상 최적화에 관한 연구)

  • Lee, Young-Shin;Chae, Je-Wook;Park, Tae-Kyu
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.315-320
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    • 2000
  • The optimal design for the shape of metal ring obturator under the high pressure using parameter study on the stress analysis considering effects of design variable is presented and is compared to experimental results. The design variables are such as thickness, taper, radius of shape of the obturation ring. For optimization of the obturation ring, the weight is maximized subject to maximum stress of the obturator within allowable stress. The design constraints are geometric elements of design variables. The trends of parametric study are in good agreement with the experimental results.

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Multi-Level Response Surface Approximation for Large-Scale Robust Design Optimization Problems (다층분석법을 이용한 대규모 파라미터 설계 최적화)

  • Kim, Young-Jin
    • Korean Management Science Review
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    • v.24 no.2
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    • pp.73-80
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    • 2007
  • Robust Design(RD) is a cost-effective methodology to determine the optimal settings of control factors that make a product performance insensitive to the influence of noise factors. To better facilitate the robust design optimization, a dual response surface approach, which models both the process mean and standard deviation as separate response surfaces, has been successfully accepted by researchers and practitioners. However, the construction of response surface approximations has been limited to problems with only a few variables, mainly due to an excessive number of experimental runs necessary to fit sufficiently accurate models. In this regard, an innovative response surface approach has been proposed to investigate robust design optimization problems with larger number of variables. Response surfaces for process mean and standard deviation are partitioned and estimated based on the multi-level approximation method, which may reduce the number of experimental runs necessary for fitting response surface models to a great extent. The applicability and usefulness of proposed approach have been demonstrated through an illustrative example.

Experimental Design of Disturbance Compensation Control to Improve Stabilization Performance of Target Aiming System (표적지향 시스템의 안정화 성능 향상을 위한 실험적 외란 보상 제어기 설계)

  • Lim Jae-Keun;Kang Min-Sig;Lyou Joon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.8 s.251
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    • pp.897-905
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    • 2006
  • This study considers an experimental design of disturbance compensation control to improve stabilization performance of main battle tanks. An adaptive non-parametric design technique based on the Filtered-x Least Mean Square(FXLMS) algorithm is applied in the consideration of model uncertainties. The optimal compensator is designed by two-step design procedures: determination of frequency response function of the disturbance compensator which can cancel the disturbance of series of single harmonics by using the FXLMS algorithm and determination of the compensator polynomial which can fit the frequency response function obtained in the first step optimally by using a curve fitting technique. The disturbance compensator is applied to a simple experimental gun-torsion bar-motor system which simulates gun driving servo-system. Along with experimental results, the feasibility of the proposed technique is illustrated. Experimental results demonstrate that the proposed control reduces the standard deviation of stabilization error to 47.6% that by feedback control alone. The directional properties of the FXLMS Algorithm such as the direction of convergence and its convergence speed are also verified experimentally.

The Correlation between Manufacturing Parameters and friction Characteristics of Automotive Friction Materials by Taguchi Robust Experimental Design (다구찌 로버스트 실험계획법에 의한 자동차용 마찰재의 성형조건과 마찰특성과의 상관관계에 환한 연구)

  • Kim, Kwang-Seok;Jang, Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.225-232
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    • 1999
  • The effect of manufacturing parameters such as molding and curing conditions on friction characteristics of friction materials was studied using a pad-on-disk type friction tester. Friction materials containing 15 ingredients were investigated for an optimal manufacturing condition for the best friction characteristics employing Taguchi robust experimental design. The main effects were different for mechanical properties and friction characteristics and were strongly influenced by manufacturing conditions. An optimum manufacturing condition was obtained to achieve the best friction characteristics concerning mechanical properties(hardness, porosity, wear resistance), friction stability, and change of rotor temperature.

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An Experimental Study for Active Vibration Control of Flexible Cantilever Beam (유연 외팔보의 능동 진동 제어를 위한 실험적 연구)

  • Choi, Soo-Young;Jung, Joon-Hong;Kang, Ki-Won;Park, Ki-Heon
    • Proceedings of the KIEE Conference
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    • 2003.07d
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    • pp.2251-2253
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    • 2003
  • This paper is concerned with the active vibration control of flexible cantilever beam system using electromagnetic force actuator. The main objective of this paper is to propose the control algorithms and implement the experimental setups for active vibration control. Several control algorithms are proposed and implemented on the experimental setups to show their efficacy. These include a PID control design, an optimal $H_2$ control design, and a fuzzy PID control design. Effectiveness and performance of the designed controller were verified by both simulation and experiment results.

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