• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 1993년도 한국자동제어학술회의논문집(국제학술편); Seoul National University, Seoul; 20-22 Oct. 1993
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• pp.541-544
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• 1993

This paper attempts to propose new procedures to evaluate roughness of ground metallic surface in the range of 1-10.mu.m from data gained by an optical, in-process measurement of the surfaces. Studies are made to process the data of reflected lights pointed at the surface to be measured. Results obtained are compared with those of measurement by stylus roughness meter. Correlations between the two types of roughness measurement are well. The proposed method can be used as a sensor for a polishing robot.

• 대한공업교육학회지
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• 제34권2호
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• pp.346-362
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• 2009

본 연구는 광섬유센서를 이용하여 표면조도의 간이 비접촉 측정기를 개발하는데 목적이 있다. 광섬유 센서의 장점은 우수한 고속 응답성, 자기의 무영향, 제작의 편이성이다. 광섬유센서 표면조도 측정 원리는 측정물의 표면조도에 따라 반사되는 광의 세기와 기지의 표면조도 값을 일대일 대응시키는 것이다. 반사광의 세기는 센서 프로브로부터 표면까지의 거리와 표면조도에 따른 반사한계각에 따라 결정되는데 본 연구에서는 표면까지의 거리를 일정하게 하여 표면조도에 따른 반사한계각만을 가지고 표면조도가 결정되도록 측정 프로브를 제작하였다. 측정 시스템은 발광부, 수광부과 신호처리부로 구성되었다. 이 실험에서 사용된 표준 측정 재료는 SM45C, STS303과 Al60이었다. 연구결과 첫째, 재료에 따른 표면조도와 센서출력의 상관관계로부터 근사표면조도식을 도출하고 임의 가공된 시료의 표면조도 측정을 통해 근사표면조도식이 유효함을 입증하였다. 둘째, 실제 제작한 간이 광섬유센서 표면조도 측정기가 유용함을 입증하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 춘계학술대회
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• pp.845-850
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• 2003

The scattered light pattern from a machined surface generally contains much information concerning the surface roughness. The light pattern can be acquired by optical system and analyzed by statistical method. This kind of surface roughness measurement system can be easily adopted on the machine measurement. But the fully assembled system is too complex to implement on small systems using micro-controller. This study proposes the idea of reducing the number of optical components by removing screen and examines image processing of a light pattern to minimize the negative result of incomplete optical system. And the Gaussian blur filtering is concluded to be the best method of proposed measurement system. Furthermore light intensity variation of image pattern can be treated as a signal, therefore FIR filtering gives the similar result of Gaussian blur effect.

• 한국정밀공학회지
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• 제11권6호
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• pp.168-178
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• 1994

This paper presents an optical surface roughness sensor developed for intermediate- process measurement on the machine. The light scattering method is adopted for the sensor, which is designed conpact and flexible enough to apply to 'on the machine' measurement of surface roughness. The developed sensor has special features such that it makes use, as the measurement parameter, of the ratio between fluxes of the incident light, and the specularly and partly diffusely reflected light, and that it can adjust the incident light angle. The experimental investigation reveals not only the sensor has good performance as a surface roughness sensor but the sensor is very robust so as to be useful in in-process measurement.

• 한국정밀공학회지
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• 제4권2호
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• pp.36-46
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• 1987

An optical technique using laser for non-contact measurement of surface roughness and form accuracy of ground surfaces is presented. It is found that, when a ground surface is illuminated by a beam of laser light, the roughness height and slope distribution has significant influence on the pattern of reflection and it maintains an unique Gaussian distribution relationship with the surface roughness. The principle idea of the optical measurement system is therefore monitor the radiation, and then calibrate it in process against surface roughness by means of necessary digital data processing. On the other hand, measuring the form accuracy of a ground surface is accomplished by using a triangular method, which is based on observing the movement of an image of a spot of light projected onto the surface. The image is focused, through a series of lenses for magnification, on a photodetector array lf line configur- ation. Then the relative movement of image and consequently the form accuracy of the surface can be obtained through appropriate calibration procedures. Experimental test showed that the optical roughness measurement technique suggested in this work is very efficient for most industrial applications being capable of monitoring the roughness heights ranging 0.1 to 0.6 .$\mu$m CLA values. And form accuracy can be measured in process with a resolution of 10 .$\mu$m.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.464-468
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• 1996

To evaluate the surface integrity of machined products such as die, the surface roughness measurement is being much used. Especially, for machining automation and promotion of productivity, the surface roughness measurement technique changes from sepatate measuring system after machining process to the on-the-machine measurement. This study is on the surface roughness measurement by using scattered lights for on-the-machine measurement. This system is designed with a simple optical construction. And experiments are implemented with standard roughness specimen to obtain the parameters which are specularly reflected region parameter and diffusely reflected region parameter. To determine the surface roughness quickly, neural network is used. And this system gives the possibility to apply to the various production processes.

• 한국안전학회지
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• 제6권2호
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• pp.21-30
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• 1991

In this paper, we study effect of waveness at the optical surface roughness measurement. In generally, waveness components cause errors in calculation of the roughness value of metal surface. We study about surface roughness signals In the frequency domain for separate two signal component of real roughness and waveness by digital signal processing methods. Thereafter, determine low and high Component of frequency spectrum. By this separating frequency value we design liner low and high pass filter which cutoff frequency is 1 Hz. After this process, converted each filtered spectrum by inverse discrete fourier transformation to time domain waveness and real roughness signals We calculate surface roughness value from filtered roughness signals. For evaluate this method, we use five specimens roughness signal which obtained from optical surface roughness measuring system in 3mm/s moving speed with 0.1 mm laser beam spot size As a result, we obtain more linerized roughness value than that of unfiltered roughness signals.

• 한국기계가공학회지
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• 제12권2호
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• pp.68-74
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• 2013

In this paper, an average surface roughness, $R_a$, was measured by optical measurement and its mathematical model according to spindle speed and feedrate was obtained by least square method. Also, its result is compared and investigated with real measured average surface roughness. The optical measurement of surface roughness is performed by CLSM(confocal laser scanning microscope) and the captured HEI(height encoded image) data is used as an original data for the generation of average surface roughness and its mathematical plane or contour surface of surface roughness. Using this polynomial model with two independent variables, the behavior of an average surface roughness is investigated and analyzed with an experimental modeling of least square algorithm. And it can be used for the prediction of $R_a$ in different condition of machining.

• 대한기계학회논문집
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• 제12권6호
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• pp.1303-1311
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• 1988

본 연구에서는 적응제어 연삭가공 공정에 사용가능한 인프로세스 표면조도 측 정기술 개발을 목표로 하여 공학을 이용한 비접촉식 조도측정 기술의 개발을 시도하였 으며 포스트 프로세스에도 사용가능 하도록 하였다. 측정기술의 개발은 정반사광과 난반사광의 단순비교 방법 (정반사광에 대한 난반사광의 비율을 이용하는 방법)과 산 란광의 패턴인식(pattern recognition)을 이용하는 방법의 두가지로 진행되었는데, 후 자의 방법에 중점이 두어 졌으며 Beckmann의 산란이론(scattering theory)이 측정시스 템 제작의 관점에서 분석되고 응용되었다.

• 한국안전학회지
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• 제6권4호
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• pp.58-65
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• 1991

In - process measurement of surface roughness is introduced which employs an optical method by using laser beam. This makes it possible to detect the surface roughness not only along the circurnferential path but also along the feed direction even during machining. The maximum roughness value is always abtainable from the reading along the feed direction.