• Title/Summary/Keyword: on-machine measuring system

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A Study on Measurement Accuracy of Theodolite System(II) -A Measurement Accuracy for a Height of Scale Bar (데오드라이트 시스템의 측정 정확도에 대한 연구(II) -기준자 측정 높이에 따른 측정 정확도)

  • 윤용식;이동주;정종길
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.37-43
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    • 2004
  • A measurement accuracy of theodolite system may be affected by a measurement environment, a measurement distance change and so on. This study was performed for measuring an accuracy when the height of scale bar is changed 0.05m, 0.5m, 1m and 1.5m under the distance 3m between two theodolites, the distance 4m from the theodolite system to scale bar and the distance 5m from the thodolite system to the horizontal target bar. And we could know that the best height is 0.05m and 1m.

Prediction of Track Quality Index (TQI) Using Vehicle Acceleration Data based on Machine Learning (차량가속도데이터를 이용한 머신러닝 기반의 궤도품질지수(TQI) 예측)

  • Choi, Chanyong;Kim, Hunki;Kim, Young Cheul;Kim, Sang-su
    • Journal of the Korean Geosynthetics Society
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    • v.19 no.1
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    • pp.45-53
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    • 2020
  • There is an increasing tendency to try to make predictive analysis using measurement data based on machine learning techniques in the railway industries. In this paper, it was predicted that Track quality index (TQI) using vehicle acceleration data based on the machine learning method. The XGB (XGBoost) was the most accurate with 85% in the all data sets. Unlike the SVM model with a single algorithm, the RF and XGB model with a ensemble system were considered to be good at the prediction performance. In the case of the Surface TQI, it is shown that the acceleration of the z axis is highly related to the vertical direction and is in good agreement with the previous studies. Therefore, it is appropriate to apply the model with the ensemble algorithm to predict the track quality index using the vehicle vibration acceleration data because the accuracy may vary depending on the applied model in the machine learning methods.

A Tape Feeder Inspection System for Measuring Feeding Accuracy

  • Cho, Tai-Hoon
    • 제어로봇시스템학회:학술대회논문집
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    • 2001.10a
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    • pp.98.4-98
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    • 2001
  • A tape feeder of a SMD(Surface Mount Device) mounter is a device that sequentially feeds electronic components on a tape reel to the pick-up system of the mounter. As components are getting much smaller, feeding accuracy of a feeder becomes one of the most important factors for successful component pick-up. Therefore, it is critical to keep the feeding accuracy to a specified level in the assembly and production of tape feeders. This paper describes a tape feeder inspection system that was developed to automatically measure and inspect feeding accuracy using machine vision. It consists of a feeder base, an image acquisition system, and a personal computer. The image acquisition system is composed of CCD cameras with lens ...

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A Study on the System Identification of Tool Breakage Detection in Turning (선삭가공에서 공구파손 검출 시스템 인식에 관한 연구)

  • 사승윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.40-45
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    • 1999
  • The demands for robotic and automatic system are continually increasing in manufacturing fields. There have been many studies to monitor and predict the system, but they have mainly focused upon measuring cutting force, and current of motor spindle, and upon using acoustic sensor, etc.In this study, time series sequence of cutting force was acquired by taking advantage of piezoelectric type tool dynamometer. Radial cutting force was obtained from it and was available for useful observation data. The parameter was estimated using PAA (parameter adaptation algorithm) from observation data. ARMA(auto regressive moving average) model was selected for system model and second order was decided according to parameter estimation. Uncorrelation test was also carried out to verify convergence of parameter.

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Quality Control System Based on Cbm in Injection Molding Product (CBM 기반의 사출품 품질 관리 시스템)

  • Park, Hong-Seok;Kim, Jong-Su
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.178-186
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    • 2009
  • Most of automotive plastic parts are injection molding products. Inspection of total product is impossible, because number of product to inspect is too many and various. Condition-based Monitoring was proposed to decrease cost and time for inspecting. In this research, a system that predicts quality of part at fabrication point of time, and confirms informations through the internet was developed. Cavity sensors were installed inside of mold, and gathered signals as measuring, and through this process Sensor-based Monitoring system can be observed manufacturing of a part. Monitoring system transmits signals to client through the internet, and finally developed system provides manufacturing informations and predictions of quality as web-based monitoring.

Research on Die Machining using 3D Printing and CAM System (3D 프린팅시스템과 CAM시스템을 활용한 금형가공에 관한 연구)

  • Han, Kyu-Taek
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.91-98
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    • 2014
  • The purpose of this research is to investigate optimum machining conditions to improve the quality of die using the CAD/CAM system(Power Shape/Power Mill) and 3D printing. Surface roughness is widely used as an index for processing degree of accuracy. The Power Shape was used to model the shape of product. And the model shape is confirmed by 3D printing system(BFB-3000). Also, tool path and NC-codes were generated using Power Mill. Finally, the product was cut using CNC machine(NBS-2025). The cutting time and surface roughness were measured by measuring instrument. And then this process was repeated by changing the conditions to find optimal machining conditions. The surface roughness behavior with regard to specific factors were analyzed. Through this study, the optimal machining condition can be obtained.

Development of microcomputer-based on-line measurement system. (마이크로컴퓨터를 이용한 온-라인 측정 시스템의 개발)

  • ;;Chung, Myung Kyoon;Lee, Dong In
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.5 no.4
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    • pp.274-283
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    • 1981
  • An inexpensive and very simple microcomputer-aided measurement system has been designed for on-line experiments, which perform simultaneously data acquisition, data recorditing, calculations with the data, and positioning of necessary sensors. Interfacting between the microcomputer and the data acquisition board which consists of A/D converter, analog multiplexer, and sample-and-holder, etc. has been done through IEEE-488 interface port and parallel user port both provided by the PET computer's main logic board. Data and control signals are transfered between devices without handshaking. By utilizing BASIC commands PEEK, POKE, SYS, USR which are offered by PET microcomputer, it is possible to link machine code subroutines into the main BASIC program. This facilitates ease of data transfer, programming, and speedy execution of the program. In addition, an X-Y scanning table has been concected to the system in order to automatically position measuring sensors along a pre-determined path of interest.

MOWING PERFORMANCE OF BUSH CUTTER EQUPPED WITH A FIXED BLADE DEVEOPED TO PREVENT BODILY INJURIES IN OPERATION

  • Yamashita, J.;Tsurusaki, T.;Doi, H.;Sekino, M.;Setoguti, R.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1993.10a
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    • pp.666-675
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    • 1993
  • In order to prevent bodily injuries frequently suffered in using bush cutters, especially from spattered stones, we developed a unique new cutting system equipped with a fixed blade on top of the rotary blade, and checked into the mowing performance of the cutter. From experimental test of mowing efficiency and measuring test of physical stress (O$_2$ consumption and heartbeat rates) , the new cutting system with a fixed blade proved that it keeps good cutting performance with lower peripheral speed of the rotary blade(22m/sec), compared to that of ordinary cutting blade, yielding more safety in operation. Weight of the cutter head is, however, heavier than that of ordinary machine by about 70% which increased a physical stress on the operator with slightly faster heartbeat rates. In mowing along edge of concrete wall, the operator enjoyed using the cutter with no anxiety , owing to function of the fixed blade.

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Measurement and Analysis of the Section Profile for Feature Line Surface on an Automotive Outer Panel (자동차 외판 특징선 곡면의 단면 형상 측정과 분석)

  • Choe, W.C.;Chung, Y.C.
    • Transactions of Materials Processing
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    • v.24 no.2
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    • pp.107-114
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    • 2015
  • The current study presents a geometric measurement and analysis of the section profile for a feature line surface on an automotive outer panel. A feature line surface is the geometry which is a visually noticeable creased line on a smooth panel. In the current study the section profile of a feature line surface is analyzed geometrically. The section profile on the real press panel was measured using a coordinate measuring machine. The section profiles from the CAD model and the real panel are aligned using the same coordinate system defined by two holes near the feature line. In the aligned section profiles the chord length and height of the curved part were measured and analyzed. The results show that the feature line surface on the real panel is doubled in width size.

A Study of the Measurements System in Electron Beam Welding (전자빔 용접 측정 시스템에 관한 연구)

  • Hong MinSung;Kim JongMin
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.258-263
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    • 2005
  • Because of its high performance and accuracy, electron beam welding has an important role in industrial applications such as semi-conductor and LCD manufactures. Since its operation has been done in a vacuum room, it is very difficult to check out their weldability as well as the correct welding area of the specimen. In this study, a measurement system of the electron beam welding has been developed based on the 3-axis LVDT controlled table. In addition, the algorithm to tracking the welding line has been developed. Welded regions were measured by using an A-scan ultrasonic sensor only. Weldability of the aluminum specimen has been tested by newly developed measuring system. The results are compared with those by using an C-scan ultrasonic sensor, which show good agreements with each other.

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