• Title/Summary/Keyword: on-machine measuring system

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Development and Analysis of Fuzzy Overall Equipment Effectiveness (OEE) in TPM (TPM에서 퍼지 OEE 모형의 개발 및 분석)

  • Choi, Sungwoon
    • Journal of the Korea Management Engineers Society
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    • v.23 no.4
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    • pp.87-103
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    • 2018
  • This paper introduces the method to develop two main types of the fuzzy OEE (Overall Equipment Effectiveness) models via triangular membership function for measuring uncertainty. The fuzzy OEE includes model type 1 and model type 2. The model type 1 is used when the theoretical machine speed only reflects the time loss whereas model type 2 is used when the actual machine speed reflects both time and speed loss. Model type 2 has shown to perform a lower availability rate and a higher performance rate compared to model type 1. In addition, the fuzzy UPH (Unit Per Hour) which is derived from using the fuzzy OEE is presented to satisfy demand uncertainty. The fuzzy UPH can easily measure the fuzzy tact time and cycle time by reciprocating itself. Finally, this study demonstrates the fuzzy OEE models using IVIFS (Interval-Valued Intuitionistic Fuzzy Set) based on the characterization via membership function, non-membership function and hesitant function. For the purpose of analyzing the fuzzy system OEE, the OEE for each machine of plant structure is considered triangular interval-valued intuitionistic fuzzy number. Regardless of plant structure, the validity degree of fuzzy membership function of system OEE decreases when the number of machine with worst value of the validity degree increases. Corresponding examples are presented in this paper for practitioner to understand the applicability and practicability of the proposed fuzzy OEE methods.

A Study of an OMM System for Machined Spherical form Using the Volumetric Error Calibration of Machining Center (머시닝센터의 체적오차 보상을 통한 구면 가공형상 측정 OMM시스템 연구)

  • Kim, Sung-Chung;Kim, Ok-Hyun;Lee, Eung-Suk;Oh, Chang-Jin;Lee, Chan-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.7
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    • pp.98-105
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    • 2001
  • The machining accuracy is affected by geometric, volumetric errors of the machine tools. To improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as error analysis of machine tools ahas been studied for last several decades. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the spherical surface manufacturing by modeling and compensation of volumetric error of the machine tool, 4) the system development of OMM without detaching work piece from a bed of machine tool after working, 5) the generation of the finished part profile by OMM. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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A Study on the Quantitative Measurement of In-plane Displacement of Carbon Steel for Machine Structures according to Rolling Direction using a dual-beam Shear Interferometer (듀얼 빔 전단간섭계를 이용한 압연방향에 따른 기계구조용 탄소강의 면내 변위 정량적 측정에 대한 연구)

  • Kang, Chan-Geun;Kim, Sang Chae;Kim, Han-Sub;Lee, Hang-Seo;Jung, Hyun-il;Jung, Hyun-Chul;Song, Jae-Geun;Kim, Kyeong-suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.39-48
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    • 2021
  • In this paper, an in-plane deformation measuring system using a dual-beam shear interferometer was constructed to measure the in-plane deformation of the measuring object. The in-plane deformation of the object was quantitatively measured according to the load and surface treatment conditions of the object. We also verified the reliability of the proposed technique by simultaneously performing the technique with an electronic speckle pattern interferometry system (ESPI), which is another laser application measurement technology. Digital shearography directly measures the deformation gradient or strain components and has the advantages of being full-field, noncontact, highly sensitive, and robust. It offers a much higher measurement sensitivity compared with noncoherent measurement methods and is more robust and applicable to in-field tests.

Contour Error Analysis and Feed Controller Optimization for Machining Center (머시닝센터를 위한 윤곽오차 분석 및 이송축 제어기 최적화)

  • 김성현;윤강섭;이만형
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.17-24
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    • 2003
  • One of the most important performance criteria related to the gain tuning of controller for CNC machining center is the contour error. This study analyzed circular error by the axis-matched and mismatched cases. To reduce ellipse and radius error, it is necessary to set the gain for each axis to be same bandwidth and high response. Based on the analysis in the frequency domain, we simulate feed system by mathematical model and then predict bandwidth of each axis. For analysis of structure vibration while the each axis is moving, we try the various of measuring method and position loop is improved by jerk limit.

Process -dynamic Model for Stock-fluid in a Pressurized Paper Machine Headbox (초지기 가압-헤드박스 내 지료유체의 공정-동특성모델)

  • 윤성훈
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.31 no.3
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    • pp.35-46
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    • 1999
  • Mathematical modeling provided a systematic analysis for the dynamic behavior of stock fluid in a paper machine pressurized headbox. Dynamic responses of liquid level, sheet basis weight and hydraulic pressure were predicted from the simulation model which represents the system. A unit step and asinusoidal wave load were considered as the input forcing functions in the headbox. Results are summarized as follows : 1. The dependence of sheet basis weight on liquid level in the pressurized-headbox was non -linear. 2. Liquid level in the head-box showed first-order lag with a unit step forcing to fluid input rate ; 3 . The amplitude of wave response of liquid level was inversely proportional to the time content for the sinusoidal input changes ; 4.Sheet basis weight showed second-order oscillating underamped responses for the step input load of flow rate ; 5. The damping factor in the second-order system was a function of air-pressure in the headbox ; and, 6. Dead-time existed in the measuring process for the headbox slice pressure.

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The Application of Machine Vision to IC Surface Inspection

  • Chung, Yi-Chan;Tsai, Chih-Hung;Lin, Yu-Tang
    • International Journal of Quality Innovation
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    • v.4 no.2
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    • pp.50-64
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    • 2003
  • During IC inspection, which includes the two parts of Mark and Lead, the deviation of IC on the tape occurring in high speed movements usually generates light reflection effect, which in turn causes errors in IC recognition as measured by machine vision system. This research filters the light reflection effect by developing standard components, identifies the correct position of IC Lead, hence fixes the measurement errors or non-measurability caused by light reflection, avoids the resulting discontinued operation of measuring system, and improves the productivity.

A Study on Switching Power Measurement of an Electrical Point Machine Using a Sensor (센서를 활용한 전기선로전환기의 전환력 측정에 대한 연구)

  • Lee, Jong-Hyun;Kim, Yong-Kyu
    • Journal of the Korean Society for Railway
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    • v.18 no.4
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    • pp.335-343
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    • 2015
  • The role of the turnouts installed on the points of railway branches and intersections is to safely switch the directions of trains. In case of abnormal forces applied to the turnouts due to extreme operating conditions, it is difficult in the current system to conduct accurate diagnosis and measuring. Moreover, the existing measurement devices for turnout switching power are mostly based on foreign technologies, which provide only limited information on the switching power; this information is insufficient for effective monitoring and maintenance. In this paper, through an analysis of the characteristics of the switching and locking function, the problems in turnout power measurements of current electrical point machines in Korea are examined. And based on the results, a new sensor-based method for measuring switching power is proposed.

A Study on Measurement System Accuracy of Theodolite System(IV) - A Measurement System Accuracy depending on a Distance of Scale Bar on the Distance 4m between two Theodolites (데오드라이트 시스템의 측정 정확도에 대한 연구(IV) - 시준거리 4m에서의 기준자 거리에 따른 측정 정도)

  • Yoon Yong-Sik;Lee Dong-Ju;Park Yo-Chang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.67-73
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    • 2005
  • An accuracy of theodolite system may be affected by a measurement environment and a measurement distance change from theodolite to scale bar and/or targets. This study was performed for measuring an accuracy when the distance from thodolite system to scale bar was changed $2\~6m$ on the distance 4m between two theodolites. The results showed that an accuracy was ${\pm}0.025mm$ or better when the distance from theodolite system to targets was 3, 4 and 5m. According to the results, it was found that the best distance from theodolite system to scale bar was $3\~4m$ when the collimation distance was $3\~4m$.

Development of pushing force measuring system for coke oven machines using telemetry method (비 접촉원격 토오크 측정 시스템 개발)

  • 전종학;허윤기;최일섭
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.1778-1781
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    • 1997
  • The coke oven plant on a steel works has not, in the past, been regarded as a prime user of modern instrument technology. The reason for this perception may be due to the fact that the basic design of the coke battery has been changed little over the years. The recording and analysis of oven pushing force on a routine basis is seen as a means of monitoring plant operation. A torque sensor is set up at the shaft of the rotor for measuring pushing force. Pushing force data which is communicated form torque sensor to staor by telemetry method are shown on MMI(Man-Machine Interface) screen and stored in the database automatically. Perhaps the most important feature is that is allows a problem oven to be identified at an early stage and for corrective action to be taken before it develops into a refusal to push. In this way the mechanical loads imposed on the battery structlure can be held to a necessary minimum, so helping to prolong its service life.

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A New Similarity Measure Based on Intraclass Statistics for Biometric Systems

  • Lee, Kwan-Yong;Park, Hye-Young
    • ETRI Journal
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    • v.25 no.5
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    • pp.401-406
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    • 2003
  • A biometric system determines the identity of a person by measuring physical features that can distinguish that person from others. Since biometric features have many variations and can be easily corrupted by noises and deformations, it is necessary to apply machine learning techniques to treat the data. When applying the conventional machine learning methods in designing a specific biometric system, however, one first runs into the difficulty of collecting sufficient data for each person to be registered to the system. In addition, there can be an almost infinite number of variations of non-registered data. Therefore, it is difficult to analyze and predict the distributional properties of real data that are essential for the system to deal with in practical applications. These difficulties require a new framework of identification and verification that is appropriate and efficient for the specific situations of biometric systems. As a preliminary solution, this paper proposes a simple but theoretically well-defined method based on a statistical test theory. Our computational experiments on real-world data show that the proposed method has potential for coping with the actual difficulties in biometrics.

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