• Title/Summary/Keyword: oilless

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Simulation on the powder Compression Forming of Oilless Bearing Using Finite Element Analysis (유한요소해석을 이용한 오일리스 베어링의 분말 압축 성형에 관한 시뮬레이션)

  • Park, Min-Hyeok;Kang, Han-Bin;Song, Ju-Han;Pack, In-Seok;Lee, Dong-Ug;Kim, Duk-Joo;Lee, Seok-Soon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.2
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    • pp.1-7
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    • 2013
  • In this study, simulation on the powder compression forming of oilless bearing is performed and the analysis results are compared with the actual products. This study aims to examine the suitability of powder compression for bearing by using FEA(finite element analysis) before full-scale production. The lubrication state can be predicted by changing the coefficient of friction in order to get the optimal density gradient. Analysis for single and double action presses are performed and these results are compared with each other. State and process of optimal lubrication are proposed from the study result.

Low Voltage Impulse Test for Power Electric Instrunment Precaution Diagonsis Techniques (전력기기 예방진단 기술을 위한 저전압 충격시험)

  • Kwak, Hee-Ro;Kim, Jae-Chul;Kwan, Tae-Won;Yoon, Young-Beum;Son, Jin-Geun;Yun, Ji-Yong
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.281-285
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    • 1991
  • In this paper, response characteristics by applying impulse into transformer windings in order to precaution diagonosis of power electric instrument are studied. A sample oilless transformer, an aging transformer and a good transformer are slected for models. The experimented results show that for testing the windings distortion and impedanced change of transformer the LVI method are suitable. Also, variation characteristic of output waveforms at time and frequency domain in order to efficient analysis is discussed. The results response that waveforms at frequency domain is very higher resolution at time domain.

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FE Lubrication Analysis and Dynamic Characteristics of Herringbone Groove Air Bearing applied to High-Speed Color Wheel

  • Lee, An-Sung
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.1-6
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    • 2008
  • In this study is performed a complex lubrication analysis of a herringbone groove air journal bearing, which shows a big potential as an oilless bearing for a color wheel used as an original color source for a large DLP projection television and rotating at a rated-speed of 10,800 rpm. The Galerkin FE and perturbation methods are used for a lubrication analysis of the bearing. The effects of groove number, angle and depth and bearing clearance on the dynamic stability of the bearing are investigated in terms of the critical mass, and its equilibrium positions, stiffness and damping coefficients are calculated at various rotating speeds. Results have shown that the designed herringbone groove air journal bearing is quite suitable as a support bearing for the considered high-speed color wheel in terms of the complex lubrication performances of the bearing itself.

Application of Foil Gas Bearing to the 38kW, 100000 RPM Class High Speed Motor (38kW, 100000 RPM 고속모터에 대한 포일 가스 베어링 응용 개발)

  • Kim, Kyeong-Su;Park, Ki-Cheol;Kim, Seung-Woo;Lee, In
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.127-131
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    • 2003
  • Foil gas bearing is a noncontact bearing operated by coupled interaction between hydrodynamic pressure of viscous fluid and elastic deformation of foil structure. It has valuable advantages, such as low power loss, long life, oilless environment and low vibration, over conventional bearings for the high speed applications. A high speed BLDC motor adopting the foil bearing has been developed. It is designed to have 38㎾ power at 100,000 RPM for a cryogenic cooler whose operating fluid is neon. In this paper, structural development details especially for the foil gas bearing and rotordynamics are presented.

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Performance analysis of oil free air compressor for automotive electronic air suspension system (차량용 공기현가장치의 무급유 공기압축기 성능해석)

  • Shim, Jae-Hwi;Kim, Ho-Young;Lee, Yong-Ho;Kim, Hyun-Jin
    • Proceedings of the SAREK Conference
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    • 2006.06a
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    • pp.572-577
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    • 2006
  • Numerical simulation has been made on the performance of an oil free air compressor for automotive electronic air suspension system. Calculation results on the flow rate at various air supply pressures were reasonably well compared to the experimental data. With the aid of the computer simulation program, parametric study on the compressor design parameters has also been carried out for the compressor performance improvement: Increase in the discharge port diameter or discharge valve stiffness was found to be effective to increase the flow rate per unit compressor input for the present compressor model.

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Application of Foil Air Bearing to Small Gas Turbine Engine for UAV (무인기용 소형 가스터빈 엔진에 대한 포일 공기 베어링 적용 연구)

  • Kim, Kyeong-Su;Lee, Si-Woo;Kim, Seung-Woo;Lee, In
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.10a
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    • pp.261-266
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    • 2003
  • Foil air bearing, which is a noncontact bearing utilizing viscosity of operating fluid and elastic deformation of foil structure, has several advantages over rolling element bearings in terms of oilless environment, long life, high speed operation, and high temperature application over $500^{\circ}C$ . Recently advanced researches are actively being performed for the application to the extreme temperature such as gas turbines, as well as conventional small turbo machinery. In this paper, the principle of foil air bearing is introduced and a feasibility study to adopt a foil bearing as the turbine bearing of 65 HP turbo shaft engine, which is under development for UAV, is presented.

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Development of Solid Lubricants for Oil-less Bush (오일리스 부시용 고체윤활제 개발)

  • Kong, Hosung;Han, Hung-Gu;Kim, Jin Uk;Kim, Kyoung Seok;Park, Jong Sik
    • Tribology and Lubricants
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    • v.35 no.2
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    • pp.87-93
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    • 2019
  • This work aims to develop a dry lubricant for oilless bush, especially a solid lubricant, thereby creating a coating method with improved properties of anti-friction and load-carrying capacity without oil lubrication. In this work, spherical-shaped powders of thermosetting resin such as polyimide (PI) are mixed with a binder matrix obtained by mixing a fluorocarbon compound resin such as Polytetrafluoroethylene (PTFE) or Ethylene tetra fluoro ethylene (ETFE) with itself or with a non-fluorocarbon thermoplastic resin such as Polyether ether ketone (PEEK). And these dry lubricant mixtures are thickly coated (200-300 mm in the thickness) on the inner surface of the bush by using a wet-typed air-spray deposition method. It was found that the load-carrying capacity of the solid lubricant for excavator bush (60 mm in diameter) that operates under a high load condition (at 40 MPa) is greatly improved owing to the spherical-shaped powders of thermosetting resin. In addition, the coefficient of friction at the sliding surface is also reduced less than 0.1. Thick coating also lowers the contact stress at the edge of a bush that results in better tribological performances. The result suggests that the lubrication performance and durability life of the bush can be remarkably improved even without lubrication (oil or grease).