• Title/Summary/Keyword: numerical simulation methods

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A Review of Numerical Simulation Methods for Molding Processes of Plastic Microstructures (플라스틱 미세구조 성형 해석기술 리뷰)

  • Park, Jang Min;Cha, Kyoung Je
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.4
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    • pp.14-20
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    • 2015
  • Molding technologies for plastic microstructures have been extensively investigated during the last two decades, and theoretical and numerical studies on the micro molding process have provided efficient tools for the development of such molding technologies. In this paper, we present a review of numerical simulation methods for the micro molding process. Basic models for a description of the material property, governing equations of the flow and heat transfer during the molding process, and numerical methods will be described. Particularly, numerical simulations for micro injection molding and hot embossing processes will be presented, and their main features noted and compared to those for conventional molding processes.

Time dependent numerical simulation of MFL coil sensor for metal damage detection

  • Azad, Ali;Lee, Jong-Jae;Kim, Namgyu
    • Smart Structures and Systems
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    • v.28 no.6
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    • pp.727-735
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    • 2021
  • Recently, non-destructive health monitoring methods such as magnetic flux leakage (MFL) method, have become popular due to their advantages over destructive methods. Currently, numerical study on this field has been limited to simplified studies by only obtaining MFL instead of induced voltage inside coil sensor. In this study, it was proposed to perform a novel numerical simulation of MFL's coil sensor by considering vital parameters including specimen's motion with constant velocity and saturation status of specimen in time domain. A steel-rod specimen with two stepwise cross-sectional changes (i.e., 21% and 16%) was fabricated using low carbon steel. In order to evaluate the results of numerical simulation, an experimental test was also conducted using a magnetic probe, with same size specimen and test parameters, exclusively. According to comparative results of numerical simulation and experimental test, similar signal amplitude and signal pattern were observed. Thus, proposed numerical simulation method can be used as a reliable source to check efficiency of sensor probe when different size specimens with different defects should be inspected.

The Application of welding numerical simulation on two typical welded structures in railway vehicles

  • Ya-na, Li;Cheng-tao, Li;Bin, Yuan;Su-ming, Xie
    • Interaction and multiscale mechanics
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    • v.5 no.2
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    • pp.145-155
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    • 2012
  • The thin-plate structure and the box-beam structure are two typical welded structures in railway vehicles. Because of their structure complexity, bigger size and multi-seams, welding residual distortion which occur in welding process bring unfavorable effect on the quality of welding products manufacturing and service. As a result, welding distortion forecasting and control become an important and urgent research topic in railway vehicles. In this paper, three different numerical methods are presented corresponding to three typical types of welded structures of railway vehicles and welding deformation are simulated. Consistence of numerical results and experimental data proves the correctness of models and feasibility of simulation methods.

Ensuring Sound Numerical Simulation of Hybrid Automata

  • Hur, Yerang;Sim, Jae-Hwan;Kim, Je-Sung;Chai, Jin-Young
    • Journal of Computing Science and Engineering
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    • v.3 no.2
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    • pp.73-87
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    • 2009
  • A hybrid system is a dynamical system in which states can be changed continuously and discretely. Simulation based on numerical methods is the widely used technique for analyzing complicated hybrid systems. Numerical simulation of hybrid systems, however, is subject to two types of numerical errors: truncation error and round-off error. The effect of such errors can make an impossible transition step to become possible during simulation, and thus, to generate a simulation behavior that is not allowed by the model. The possibility of an incorrect simulation behavior reduces con.dence in simulation-based analysis since it is impossible to know whether a particular simulation trace is allowed by the model or not. To address this problem, we define the notion of Instrumented Hybrid Automata (IHA), which considers the effect of accumulated numerical errors on discrete transition steps. We then show how to convert Hybrid Automata (HA) to IRA and prove that every simulation behavior of IHA preserves the discrete transition steps of some behavior in HA; that is, simulation of IHA is sound with respect to HA.

Cavitation Noise Prediction: Direct numerical simulation and Modeling (직접 수치 모사를 통한 캐비테이션 소음 예측 및 모델링)

  • Seo, Jung-Hee;Moon, Young-J.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2929-2934
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    • 2007
  • Prediction methods for cavitation noise are presented. At first, direct numerical simulation of cavitating flow noise has been performed, and acoustic analogy equation based on the cavitation noise modeling is derived. For the direct numerical simulation, a density based homogenous equilibrium model is employed to simulate cavitating two-phase flow and the governing equations are solved with high-order numerical schemes to resolve cavitation noise. The compressible Navier-Stokes equations for mixture fluids are discretized with a sixth-order central compact scheme, and the steep gradient of flow variables and supersonic regions are treated with the selective spatial filtering technique. The direct simulation of cavitating flow noise is performed for a 2D circular cylinder at cavitation number 0.7 and 1. The far-field noise is also predicted with the derived analogy equation. Noise spectrum predicted with the equation is well compared with the result of direct numerical simulation and also agree well with the theory.

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Analytical and numerical simulation on charging behavior of no-insulation REBCO pancake coil

  • Quach, Huu Luong;Kim, Ji Hyung;Chae, Yoon Seok;Moon, Jae Hyung;Ko, Jung Hyup;Kim, Hyung-Wook;Kim, Seog-Whan;Jo, Young-Sik;Kim, Ho Min
    • Progress in Superconductivity and Cryogenics
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    • v.20 no.4
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    • pp.16-19
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    • 2018
  • This paper presents analytical and numerical simulation approaches on charging characteristics of no-insulation (NI) REBCO pancake coil by using the equivalent circuit model to estimate magnetic performance response in the coil. The analytical methods provide closed form or definite solution in the form of complete mathematical expressions but they are hard to solve the complex problems. Numerical methods have become popular with the development of the computing capabilities to solve the problems which are impossible or very hard to solve analytically. First of all, the equivalent circuit model are proposed to develop the simulation code for both analytical and numerical method. The charging test was performed under critical current to obtain magnetic field induced and terminal voltage through the radial as well as spiral current paths within the coil. To verify the validity of both proposed methods, the simulation results were compared and discussed with the experimental results.

LARGE EDDY SIMULATION OF TURBULENT FLOWS AND DIRECT/DECOUPLED SIMULATIONS OF AEROACOUSTICS - PRESENT STATUS AND FUTURE PROSPECT -

  • Kato, Chisachi
    • 한국전산유체공학회:학술대회논문집
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    • 2010.05a
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    • pp.2-4
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    • 2010
  • Due to rapid progress in the performance of high-end computers, numerical prediction of fluid flow and flow-induced sound is expected to become a vital tool for aero- and hydro- dynamic design of various flow-related products. This presentation focuses on the applications of large-scale numerical simulations to complex engineering problems with a particular emphasis placed on the low-speed flows. Flow field computations are based on a large eddy simulation that directly computes all active eddies in the flow and models only those eddies responsible for energy dissipations. The sound generated from low-speed turbulent flows are computed either by direct numerical simulation or by decoupled methods, according to whether or not the feedback effects of the generated sound onto the source flow field can be neglected. Several numerical examples are presented in order to elucidate the present status of such computational methods and discussion on the future prospects will also be given.

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Numerical simulation of diffusion in the stratified flow

  • Mizumoto N.;Kawamura T.
    • 한국전산유체공학회:학술대회논문집
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    • 2003.10a
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    • pp.255-256
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    • 2003
  • Simulations of atmospheric diffusion process under stable and unstable conditions were carried out using both numerical and experimental methods. Results from the previous study show that numerical simulation using 3-dimensional incompressible Navier-Stokes equation and density deviation are in good agreement with typical plume pattern. In this study, we use experimental data of temperature and wind profile obtained from a thermally stratified wind tunnel as initial conditions for numerical simulation and compare the results.

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Numerical Analysis Research for Evaluating the Energy Efficiency of Electric Vehicles (전기자동차 에너지효율 평가를 위한 수치해석 연구)

  • Mingi Choi
    • Journal of ILASS-Korea
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    • v.29 no.1
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    • pp.1-6
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    • 2024
  • This paper is a numerical analysis study for evaluating the energy efficiency of electric vehicles. Currently, the methods for testing and evaluating the energy consumption efficiency of electric vehicles have limitations such as resources and time. Therefore, there is a need for research on developing models to predict the energy consumption efficiency of electric vehicles. In this study, a numerical analysis research is conducted to predict the energy efficiency of electric vehicles using a vehicle dynamics numerical analysis model. To validate the accuracy of the simulation model, it is compared the results of dynamometer tests with the simulation results and used the Unified Diagnostic Services (UDS) protocol to acquire internal data from the electric vehicle. It is ensured the reliability of the simulation model by comparing data such as motor speed, battery voltage, current, state of charge (SOC), regenerative braking power generation, and total driving distance of the test vehicle with dynamometer test data and simulation model results.

Study for Permanent Mold Design Technology and Porosity Defect Prediction Method by Multi-Phase Flow Numerical Simulations (다상유체해석을 통한 기포결함 예측과 금형설계기술)

  • Choi Y. S.;Cho I. S.;Hwang H. Y.;Choi J. K.;Hong J. H.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.224-232
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    • 2005
  • The high-pressure die-casting is one of the most effective methods to produce a large amount of products in short cycle time. This process, however, has a problem that the gas porosity defect appears easily. The generation of gas porosity is known mainly due to the air entrapment during the injection stage. Most of numerical simulations for the molten metal flow pattern observations have done in the treating of one phase fluid flow but the gas-liquid interface is essentially multi- phase phenomenon. In this paper, the two-phase fluid flow numerical simulation methods have been adapted to predict the gas porosity generations in the molten metal. The accuracy and the usefulness of the new simulation module have been emphasized and verified through some comparison experiments.