• Title/Summary/Keyword: nugget formation

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A Study on the Resistance Welding of Metallic Sandwich Panel : Part 2 - Process Analysis (저항 용접을 이용한 금속 샌드위치 판재 접합에 관한 연구 : Part 2 - 공정해석)

  • Lee Sang-Min;Kim Jin-Beom;Na Suck-Joo
    • Journal of Welding and Joining
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    • v.23 no.6
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    • pp.55-60
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    • 2005
  • In part 1. optimal process parameters such as thickness of stopper and welding time are achieved to produce high strength ISB(Inner Structured and Bonded) panels. Developed process is different from the usual resistance welding process in the number of points welded at a time. In part 2, Numerical modeling for this new process is proposed and the variation of contact area with respect to the gap of electrodes is studied through FE analyses, Besides, it is tried to figure out the welding nugget formation and proper distance between welding points. FE analytic results show that inner structures are melted more than skin plate, and current distribution between points to be welded can be controlled by distance welding points. Comparison of some FE analytic results with corresponding experimental results could confirm the validity of the proposed numerical modeling.

Lobe Curve Characteristic Analysis of Resistance Spot Welding for Sheet Combination of 780MPa Steel Sheet Using Simulation (시뮬레이션을 이용한 780MPa급 강재의 판재 조합에 따른 저항 점 용접의 로브곡선 특성 분석)

  • Son, Chang-Seok;Park, Young Whan
    • Journal of Welding and Joining
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    • v.30 no.6
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    • pp.68-73
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    • 2012
  • Nowadays, car manufacturers tried to improve automotive fuel efficiency, and applied many high strength steels such as AHSS or UHSS to car bodies. Therefore, the number of steel combinations for the resistance spot welding are dramatically increased and the need for weldability evaluation of these combinations are also required. In this study, we suggest the lobe curve using FEM simulations for DP780 steel with 1.0t, 1.4t. The lobe curves which could expressed weldablity and optimal welding condition were obtained according to 6 steel combinations. There were two combinations for same steel sheet which were DP780 1.0t, DP780 1.4t. Dissimilar steel sheet combination with different thickness was 1.0t and 1.4t of DP780. Different steel combinations were DP780 1.0t and SPRC440 1.0t, and DP780 1.0t and DP590 1.0t. Finally dissimilar combinations was and DP780 1.0t and DP590 1.4t. The trend of low boundary and high boundary variation of lobe curve were analyzed with a viewpoint of the contact resistance and the heat input.

The Development of Technique for the Visualization of Geological Information Using Geostatistics (지구통계학을 활용한 지반정보 가시화 기법 개발)

  • 송명규;김진하;황제돈;김승렬
    • Proceedings of the Korean Geotechical Society Conference
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    • 2001.03a
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    • pp.501-508
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    • 2001
  • A graph or topographic map can often convey larger amounts of information in a shorter time than ordinary text-based methods. To visualize information precisely it is necessary to collect all the geological information at design stage, but actually it is almost impossible to bore or explore the entire area to gather the required data. So, tunnel engineers have to rely on the judgement of expert from the limited number of the results of exploration and experiment. In this study, several programs are developed to handle the results of geological investigation with various data processing techniques. The results of the typical case study are also presented. For the electric survey, eleven points are chosen at the valley to measure the resistivity using Schlumberger array. The measured data are interpolated in 3-dimensional space by kriging and the distribution of resistivity are visualized to find weak or fractured zone. The correlation length appears to be around 5 to 20 meter in depth. Regression analyses were performed to find a correlation length. No nugget effect is assumed, and the topographic map, geologic formation, fault zone, joint geometry and the distribution of resistivity are successfully visualized by using the proposed technique.

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A Survey of Globular Cluster Systems of Massive Compact Elliptical Galaxies in the Local Universe

  • Kang, Jisu;Lee, Myung Gyoon
    • The Bulletin of The Korean Astronomical Society
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    • v.45 no.1
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    • pp.32.2-32.2
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    • 2020
  • Massive Compact Elliptical Galaxies (MCEGs) found in the local universe are as massive as normal galaxies but extremely compact (M∗ > 1011 Msun, Reff < 1.5 kpc). They are considered to be the relics of red nugget galaxies found at high redshift. They are not likely to have undergone many mergers, keeping their original mass and size. Moreover, it is expected that they host a dominant population of red (metal-rich) globular clusters rather than blue (metal-poor) ones. Indeed, Beasley et al. (2018) found that the color distribution of the cluster system of NGC 1277 is unimodal, showing only a red population. However, NGC 1277 is the only case whose cluster system was studied among MCEGs. In this study, we investigate globular cluster systems of 14 nearby MCEGs with a homogeneous data set of HST/WFC3 F814W/F160W archive images. We detect tens to hundreds of globular clusters in each galaxy and examine their color distributions. Surprisingly, the fractions of red globular clusters are similar to those of normal galaxies, and are much lower than that of NGC 1277. We additionally obtain Gemini/GMOS-N g'r'i' images of PGC 70520, one of the 14 nearby MCEGs, to detect more globular clusters from deeper and wider images. We will discuss the results from the Gemini data combined with the results from the HST data in relation with the formation of MCEGs.

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Evaluation of Resistance Spot Weldability of SGAFC1180 Steel (SGAFC1180 TRIP강재의 저항 점용접성 평가)

  • Shin, Seok-Woo;Lee, Jong-Hun;Kim, Dae-Hwan;Park, Sang-Heup
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.12
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    • pp.644-649
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    • 2017
  • In the automobile industry, there is growing demand for lightweight vehicles due to environmental problems and rising oil prices. Therefore, aluminum alloys and special materials are being used to reduce the weight of vehicles, but there are still many difficulties to overcome in terms of cost and strength. Therefore, the application of advanced high strength steel (AHSS)is increasing. AHSS has good strength and formability.Safety regulations are becoming stricter, and 1.2-GPa super-high-strength steels are gradually being applied for the center pillar and roof rails. Thus, the application of different kinds of steels in automobile bodiesis also increasing gradually. This study evaluates the resistance point weldability and the characteristics of a welded part of SGAFC1180 1.2t steel. A simulation was used to observe the nugget formation and its growth behavior. The prediction performance showed a similar tendency within an error rate of 10%. Also, the effect of this behavior on the process resistance and dynamic resistance was investigated,along with the correlation between the shear tensile strength and nugget diameter.

Recent Trends of Friction Stir Welding of Titanium (타이타늄 소재 마찰교반용접 기술 동향)

  • Chun, Chang-Keun;Kim, Sung-Wook;Kim, Heung-Joo;Chang, Woong-Seong;Noh, Joong-Suk
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.16-20
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    • 2013
  • Titanium and its alloys have been widely using in the various field of industry application due to high corrosion resistant properties and mechanical properties. Titanium is highly reactive in the high temperature state and the formation of titanium oxide and porosities in the nuggets of fusion welding will results in the degradation of the mechanical properties. For this reason the studies of friction stir welding for titanium have been investigated recently. The FSW zones of titanium were classified by the weld nugget (WN), the linear transition boundary (TB) and the heat affected zone (HAZ). The WN along with titanium parent was characterized by the presence of twins and dislocations. The average grain size and hardness of WN has been changed according to heat input. The grain refinement resulted from the FSW increased the hardness in the stir zone. Sound dissimilar joints between SUS 304 and CP-Ti were achieved using an advancing speed of 50 mm/min and rotation speeds in the range of 700-1100 rpm. Aluminum 1060 and titanium alloy Ti-6Al-4V plates were lap joined by friction stir welding, hence the ultimate tensile shear strength of joint reached 100% of Al 1060. Mg alloy and Ti were successfully butt joined by inserting a probe into the Mg alloy plate with slightly offsetting. But Ti-Al intermetallic compound layers formed at the interface of these joints.

Optimization of Resistance Spot Weld Condition for Single Lap Joint of Hot Stamped 22MnB5 by Taking Heating Temperature and Heating Time into Consideration (핫스템핑 공정에서 가열온도 및 유지시간을 고려한 22MnB5의 단일겹치기 저항 점용접 조건 최적화)

  • Choi, Hong-Seok;Kim, Byung-Min;Park, Geun-Hwan;Lim, Woo-Seung;Lee, Sun-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.10
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    • pp.1367-1375
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    • 2010
  • In this study, optimization of the process parameters of the resistance spot welding of a sheet of aluminum-coated boron alloyed steel, 22MnB5, used in hot stamping has been performed by a Taguchi method to increase the strength of the weld joint. The process parameters selected were current, electrode force, and weld time. The heating temperature and heating time of 22MnB5 are considered to be noise factors. It was known that the variation in the thickness of the intermetallic compound layer between the aluminum-coated layer and the substrate, which influences on the formation of nugget, was generated due to the difference of diffusion reaction according to heating conditions. From the results of spot weld experiment, the optimum weld condition was determined to be when the current, electrode force, and weld time were 8kA, 4kN, and 18 cycles, respectively. The result of a test performed to verify the optimized weld condition showed that the tensile strength of the weld joint was over 32kN, which is considerably higher than the required strength, i.e., 23kN.

A Comparison of Spatial Variation on Anthropogenic Soils (적토형 인위토양의 공간변이 비교 연구)

  • Sonn, Yeon Kyu;Zhang, Yong Seon;Park, Chan Won;Moon, Yong Hee;Hyun, Byung Keun;Song, Kwan Cheol;Chun, Hyen Chung
    • Korean Journal of Soil Science and Fertilizer
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    • v.45 no.6
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    • pp.897-899
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    • 2012
  • In this study, spatial analyses of chemical properties were studied to find inter-relation among these properties from 5 year old general paddy field after arable land rearrangement and remodeled paddy field near 4 river project. In addition, comparison of spatial variations between two paddy fields was performed to characterize paddy fields by different formation and provide interpretation of these variations and parameters (Semivariogram and Kriging) from spatial analyses. Total of 400 ($20{\times}20$) soil samples were taken at 5 m interval from 1 ha of 5 year old general paddy field and analyzed. Total number of 54 ($6{\times}9$) soil samples were taken from remodeled paddy fields at 10m interval for the analyses. The results of pH, available Phosphate and organic matter among the analyzed results were used for interpretation. The pH values were relatively high from Gumi region. The values of available Phosphate and organic matter showed greater variant coefficients and this represented that there were greater heterogeneity in available phosphate and organic matter distributions across one paddy field. The values of skewness and kurtosis as absolute values, showed almost normal distributions. The paddy field in Ansung had available Phosphate (72.8) ${\fallingdotseq}$ pH (73.8) and greater values of organic matter (159.3), while upland in Gumi had the range value of organic (6.5) < available Phosphate (33.5) < pH (46.6). Based on these results, younger soils (0 year old) require more sampling to characterize the whole field than 5 year old soils.