• Title/Summary/Keyword: nozzle structural analysis

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A Study on Tube-to-Tube Similar Friction Welding of Rocket Motor Nozzle Material and its AE Evaluation (로켓모터용 노즐재의 관대관 마찰용접과 AE평가에 관한 연구)

  • Gong, Yu-Sik;O, Se-Gyu;Lee, Bae-Seop
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.66-73
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    • 1999
  • This paper presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the tube-to-tube welded joints of O.D. 30mm (I.D 18mm) nozzle steel. This is a new approach which attempts finally to develop real-time quality monitoring system for friction welding. And this study results in practical possiblility of real-time quality control more than 100% joint efficiency showing good weld no micro structural defects.

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CFD Analysis of a Partial Admission Turbine Using a Frozen Rotor Method

  • Noh, Jun-Gu;Lee, Eun-Seok;Kim, Jinhan;Lee, Dae-Sung
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2004.03a
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    • pp.861-866
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    • 2004
  • A numerical flow analysis has been performed on the partial admission turbine of KARI turbopump to support the aerodynamic and structural dynamic assessments. The flow-field in a partial admission turbine is essentially three dimensional and unsteady because of a tip clearance and a finite number of nozzles. Therefore the mixing plane method is generally not appropriate. To avoid heavy computational load due to an unsteady three dimensional calculation, a frozen rotor method was implemented in steady calculation. It adopted a rotating frame in the grid block of a rotor blade by adding some source terms in governing equations. Its results were compared with a mixing plane method. The frozen rotor method can detect the variation of flow-field dependent upon the blade's circumferential position relative to the nozzle. It gives a idea of wake loss mechanism starting from the lip of a nozzle. This wake loss was assumed to be one of the most difficult issues in turbine designers. Thus, the frozen rotor approach has proven to be an efficient and robust tool in design of a partial admission turbine.

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Thermal Structural Analysis of a Duct with Heat Resistant Metal Materials for Smart UAV (고온 내열재료를 사용한 스마트 무인기 덕트의 열 구조 해석)

  • Im, J.B.;Yoon, D.Y.;Lee, K.M.;Park, J.S.
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.12 no.2
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    • pp.17-28
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    • 2004
  • In unmanned aerial vehicle (UAV), the high temperature results from friction with the air, combustion of fuel and combustion gas of a nozzle etc. It causes serious problems in the UAV structure. The characteristic analysis of heat resistant metal and ceramic materials and creep analysis for the functionally graded material (FGM) is presented in this paper. FGM is composed of two constituent materials that are mixed up according to the specific volume fraction distribution in order to withstand high heat condition. In addition, the creep behavior of FGM applied in duct structure of an engine is analyzed.

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Preliminary Study on Deformation During Hydrostatic Testing in a Deep Tank

  • Kim, Geun-Gon;An, Tae-Hyun;Lee, Tak-Kee
    • Journal of Ocean Engineering and Technology
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    • v.36 no.2
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    • pp.115-124
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    • 2022
  • There are many different types of tanks on ships that meet various requirements. Each tank is required to undergo hydrostatic testing according to the Ship Safety Act after being installed onboard. In some hydrostatic tests, excessive deformation may occur. The overpressure of the air in the tank generated during testing is one of the possible causes of deformation. Based on the dimensions of the tank, nozzle, and pipes installed, it was confirmed that the overpressure of the air can cause problems with the structure, according to the Bernoulli equation. Additionally, finite element analysis (FEA) was performed on the tank structure to confirm the deformation and the stress occurring in the structure. From the perspective of deformation, the maximum deflection limit was set based on the criteria provided by the Eurocode and DNV. From the perspective of stress, the structural safety assessment was performed by comparing the allowable stress and equivalent stress generated in the structure. To determine whether the behavior of the actual structure was well implemented via FEA, beam theory was applied to the tank structure and compared with the FEA results. As a result of the analysis, severe deformation was found in some cases. This means that the overpressure of the air may be the cause of actual deformation. It was also confirmed that permanent deformation may occur.

A Study on Variations of the Low Cycle Fatigue Life of a High Pressure Turbine Nozzle Caused by Inlet Temperature Profiles and Installation Conditions (고압터빈 노즐에서 입구온도분포와 장착조건에 따른 저주기 피로 수명 영향에 대한 연구)

  • Huh, Jae Sung;Kang, Young Seok;Rhee, Dong Ho;Seo, Do Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.11
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    • pp.1145-1151
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    • 2015
  • High pressure components of a gas turbine engine must operate for a long life under severe conditions in order to maximize the performance and minimize the maintenance cost. Enhanced cooling design, thermal barrier coating techniques, and nickel-base superalloys have been applied for overcoming them and furthermore, material modeling, finite element analysis, statistical techniques, and etc. in design stage have been utilized widely. This article aims to evaluate the effects on the low cycle fatigue life of the high pressure turbine nozzle caused by different turbine inlet temperature profiles and installation conditions and to investigate the most favorable operating condition to the turbine nozzle. To achieve it, the structural analysis, which utilized the results of conjugate heat transfer analysis as loading boundary conditions, was performed and its results were the input for the assessment of low cycle fatigue life at several critical zones.

A study on the Development of Automatic Bottle Air Rinser (Automatic Bottle Air Rinser 개발에 관한 연구)

  • 이춘만;김대성;김현진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.04a
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    • pp.258-262
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    • 2004
  • This study has been focused on the development of automatic bottle air rinser. It is designed to rinse clean empty bottles prior to filling. The bottles are automatically indexed beneath an air nozzle that has both a clean airjet and vacuum source. The bottle is first given a burst of clean air to loosen any particles from the wall of the bottle. A vacuum sequence follows which removes all particulates into a self contained filter unit. In order to the provide the desired function, analysis is carried out by FEM simulation using FLUENT and CATIA software. The final results of analysis are applied to the design of automatic bottle rinser and the machine is successfully developed.

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A study on the Development of Automatic Bottle Air Rinser (Automatic Bottle Air Rinser 개발에 관한 연구)

  • Kim, Dae-Sung;Kim, Hyun-Jin;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.8 s.173
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    • pp.71-75
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    • 2005
  • This study has been focused on the development of automatic bottle air rinser. It is designed to rinse clean empty bottles prior to filling. The bottles are automatically indexed beneath an air nozzle that has both a clean airjet and vacuum source. The bottle is first given a burst of clean air to loosen any particles from the wall of the bottle. A vacuum sequence follows which removes all particulates into a self contained filter unit. In order to the provide the desired function, analysis is carried out by FEM simulation using FLUENT and CATIA software. The final results of analysis are applied to the design of automatic bottle rinser and the machine is successfully developed.

Environmental Fatigue Evaluation of APR1000 Reactor Vessel (APR1000 원자로용기의 환경피로 평가)

  • Kim, Jong Min;Kim, Yong Hwan
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.3
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    • pp.207-212
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    • 2013
  • APR1000(Advanced Power Reactor 1000) was developed to export 1000MW nuclear power plants by adding ADFs(Advanced Design Features) including 60 years design life, local frequency control operation, 0.3g SSE, etc. to OPR1000(Optimized Power Reactor 1000). In this paper, environmental fatigue analyses for the reactor vessel in APR1000 have been performed as per Reg. Guide 1.207. Outlet nozzle, which has a relatively high cumulative usage factor in the reactor vessel was evaluated and a structural integrity is maintained under the reactor coolant environment.

Proposal of the Penalty Factor Equations Considering Weld Strength Over-Match

  • Kim, Jong-Sung;Jeong, Jae-Wook;Lee, Kang-Yong
    • Nuclear Engineering and Technology
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    • v.49 no.4
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    • pp.838-849
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    • 2017
  • This paper proposes penalty factor equations that take into consideration the weld strength over-match given in the classified form similar to the revised equations presented in the Code Case N-779 via cyclic elastic-plastic finite element analysis. It was found that the $K_e$ analysis data reflecting elastic follow-up can be consolidated by normalizing the primary-plus-secondary stress intensity ranges excluding the nonlinear thermal stress intensity component, $S_n$ to over-match degree of yield strength, $M_F$. For the effect of over-match on $K_n{\times}K_{\nu}$, dispersion of the $K_n{\times}K_{\nu}$ analysis data can be sharply reduced by dividing total stress intensity range, excluding local thermal stresses, $S_{p-lt}$ by $M_F$. Finally, the proposed equations were applied to the weld between the safe end and the piping of a pressurizer surge nozzle in pressurized water reactors in order to calculate a cumulative usage factor. The cumulative usage factor was then compared with those derived by the previous $K_e$ factor equations. The result shows that application of the proposed equations can significantly reduce conservatism of fatigue assessment using the previous $K_e$ factor equations.

A Study on the 1-Way FSI Analysis for Shutter of Side Jet Thruster (측추력기 Shutter의 단방향 유체-구조 연성해석에 관한 연구)

  • Ko, Jun Bok;Seo, Min Kyo;Lee, Kyeong Ho;Baek, Ki Bong;Cho, Seung Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1359-1365
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    • 2014
  • In this study, 1-way fluid structure interaction analysis(FSI) for the shutter, component of side jet thruster was performed to evaluate the safety. Driving torque to open nozzle, thermal and high pressure load of hot gas was applied to shutter. Thus, the shutter must be designed to endure this load during combustion. We carried out computational fluid dynamics analysis to obtain the pressure, temperature, and heat transfer coefficient of hot gas of side jet thruster. We then used the data as the load condition for a thermal structural analysis using a mapping method. The locations with the maximum stress and temperature distributions were found. We compared the maximum stress with the tensile stress of shutter material according to temperature to evaluate the safety. We also analyzed the radial deformation of the shutter to set the proper interface gap with the side jet thruster parts.