• Title/Summary/Keyword: nozzle structural analysis

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Structural Analysis of High Pressure Injection Nozzle (고압 분사노즐의 구조해석)

  • 원종진;이종선;윤희중;김형철
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.69-74
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    • 2002
  • This study is object to structural analysis of high pressure injection nozzle. The finite element model was developed to compute the stress, strain for high pressure injection nozzle. For structural analysis using result from FEM code. This structural analysis results, many variables such as internal pressure, boundary condition, constraint condition and load condition are considered.

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A Study on the Optimum Shape of High-Pressure Injection Nozzle (고압 분사노즐의 최적형상에 관한 연구)

  • 이종선;김형철
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.2
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    • pp.37-43
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    • 2003
  • This study makes to flow analysis of computational fluid dynamics(CFD) according to the basic theory of turbulent flow regarding high-pressure injection nozzle. It also makes structural analysis to find out the structural validity of the optimum shape of high-pressure injection nozzle. It divides to two areas such as plunger areas and high-pressure injection nozzle area including plunger.

A study on Thermo-Structural Analysis of Supersonic Nozzle (초음속 노즐의 열구조 연성 해석에 관한 연구)

  • Kim, Kyung-Sik;Lim, Seol;Kim, Dae-Seung;Cho, Seung-Hwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.488-491
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    • 2011
  • The thermo-structural analysis of the solid-fuel propulsion Nozzle is studied to estimate the thermo-structural safety of the metal nozzle. The thermal load is determined to be significantly large, Because the metal nozzle in a short combustion time is directly exposed to high pressure and temperature of combustion gas. Through a analysis result, the influence of a thermal load is estimated and henceforward a design data of thruster is used.

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Constraint-corrected fracture mechanics analysis of nozzle crotch corners in pressurized water reactors

  • Kim, Jong-Sung;Seo, Jun-Min;Kang, Ju-Yeon;Jang, Youn-Young;Lee, Yun-Joo;Kim, Kyu-Wan
    • Nuclear Engineering and Technology
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    • v.54 no.5
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    • pp.1726-1746
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    • 2022
  • This paper presents fracture mechanics analysis results for various cracks located at pressurized water reactor pressure vessel nozzle crotch corners taking into consideration constraint effect. Technical documents such as the ASME B&PV Code, Sec.XI were reviewed and then a fracture mechanics analysis procedure was proposed for structural integrity assessment of various nozzle crotch corner cracks under normal operation conditions considering the constraint effect. Linear elastic fracture mechanics analysis was performed by conducting finite element analysis with the proposed analysis procedure. Based on the evaluation results, elastic-plastic fracture mechanics analysis taking into account the constraint effect was performed only for the axial surface crack of the reactor pressure vessel outlet nozzle with cladding. The fracture mechanics analysis result shows that only the axial surface crack in the reactor pressure vessel outlet nozzle has the stress intensity factor exceeding the low bound of upper-shelf fracture toughness irrespectively of considering the constraint effect. It is confirmed that the J-integral for the axial crack of the outlet nozzle does not exceed the ductile crack initiation toughness. Hence, it can be ensured that the structural integrity of all the cracks is maintained during the normal operation.

Thermo-structural Analysis for Radiation-Cooled Nozzle Extension of Thrust Chamber (복사냉각방식 연소기 노즐확장부 열/구조해석)

  • Ryu, Chul-Sung;Lee, Keum-Oh;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.04a
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    • pp.291-295
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    • 2011
  • Thermo-structural analysis was performed for a radiation-cooled nozzle extension of thrust chamber. A Niobium alloy that is known to be a high-performance refractory alloy was used. Since area ratio of the nozzle extension is larger than that of nozzle divergence part, its size also becomes larger. For this reason, it is important to minimize the thickness of nozzle extension to reduce its weight. For the purpose of weight minimization, the thickness of nozzle extension was varied from 1.0 mm to 0.4 mm and structural stability was evaluated for each case. Analysis results showed that nozzle extension with thickness of 0.4 mm is structurally stable for the operation condition. The effect of combustion-included vibration will be additionally considered in the future.

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Structural Safety of Nozzle Plate using Simulation (시뮬레이션을 이용한 노즐플레이트의 구조안전성)

  • Jung, Jong Yun;Park, Heesung;Kim, Joon-Seob
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.3
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    • pp.186-193
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    • 2018
  • Modern manufacturing industries is to produce both precise and robust mechanical parts without failure while they are in service. In order to prevent a part failure for its lifetime, a mechanical design for a part should be examined on a basis of mechanical simulation. A nozzle plate, being a key part in steam engines, changes flow directions of steam in a turbine used in power plant. This paper is to the design and test for part safety and durability. Currently, nozzle plates are fabricated by welding nozzles to their plates. Welding causes some defects on the used materials while they are being manufactured. Another major defect is un-even pitches between welded nozzles. Welding causes phase changes because of high melting temperature of metal. This leads to decay on the welding spots, which weakens their structural strength and then, may lead to early damages on mechanical structures. This research proposes assembly-typed nozzle plate without welding. From the beginning, nozzle and plate are designed for insertion-typed assembly. Nozzle head and foot are designed in accordance with the grooves on outer ring and inner ring of a plate to make mating surfaces. Then the nozzle plate should be proved for structural and fatigue safety before they are put in manufacturing. This research adopts commercial softwares for modeling and mechanical simulation. The test result shows that the design with smaller mating area and deeper insertion produces higher safety in terms of structure and durability. From the conclusion, this paper proposes the assembly-typed nozzle plate to replace the welding typed.

Wavenumber analyses of panel vibrations induced by transonic wall-bounded jet flow from an upstream high aspect ratio rectangular nozzle

  • Hambric, Stephen A.;Shaw, Matthew D.;Campbell, Robert L.
    • Advances in aircraft and spacecraft science
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    • v.6 no.6
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    • pp.515-528
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    • 2019
  • The structural vibrations of a flat plate induced by fluctuating wall pressures within wall-bounded transonic jet flow downstream of a high-aspect ratio rectangular nozzle are simulated. The wall pressures are calculated using Hybrid RANS/LES CFD, where LES models the large-scale turbulence in the shear layers downstream of the nozzle. The structural vibrations are computed using modes from a finite element model and a time-domain forced response calculation methodology. At low flow speeds, the convecting turbulence in the shear layers loads the plate in a manner similar to that of turbulent boundary layer flow. However, at high nozzle pressure ratio discharge conditions the flow over the panel becomes transonic, and the shear layer turbulence scatters from shock cells just downstream of the nozzle, generating backward traveling low frequency surface pressure loads that also drive the plate. The structural mode shapes and subsonic and transonic surface pressure fields are transformed to wavenumber space to better understand the nature of the loading distributions and individual modal responses. Modes with wavenumber distributions which align well with those of the pressure field respond strongly. Negative wavenumber loading components are clearly visible in the transforms of the supersonic flow wall pressures near the nozzle, indicating backward propagating pressure fields. In those cases the modal joint acceptances include significant contributions from negative wavenumber terms.

An Evaluation on Thermal-Structural Behavior of Nozzle Assembly during Burning Time (연소시간 중 노즐조립체의 열-구조적 거동분석에 관한 연구)

  • Ro, Younghee;Seo, Sanggyu;Jeong, Seongmin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2017.05a
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    • pp.536-542
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    • 2017
  • A great deal of difficulty is encountered in the thermo-mechanical analyses of nozzle assembly for solid propellant rocket motors. The main issue in this paper is the modeling of the boundary conditions and the connections between the various components-gaps, relative movements of the components, contacts, friction, etc. This paper evaluated the complex phenomena of nozzle assembly during burning time with co-simulation which include fluid, thermal surface reaction/ablation and structural analysis. The validity of this approach was verified by comparison of analysis results with measured strains.

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A Study on the Structural Stability of Nozzle Manufactured with 5-axis Machining (5축 가공으로 제작한 노즐의 구조 안정성에 관한 연구)

  • Changwook Lee;Yongseok Park;DuckYong Jo;Seong Man Choi
    • Journal of the Korean Society of Propulsion Engineers
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    • v.26 no.5
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    • pp.44-51
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    • 2022
  • In this study, 5-axis machining was proposed as a method for manufacturing a nozzle with a curved shape, and flow analysis and structural analysis were used for structural validation of the manufactured geometry. The program used for CFD obtained the internal temperature and pressure distribution of the nozzle using STAR-CCM+ and used it as the boundary condition for structural analysis. For structural analysis, the commercial program NASTRAN was used, and stress was calculated using the von-mises technique. Based on the maximum stress value generated, the safety margin was 0.78 and the safety margin of the bearing stress was 46.8. In addition, the creep life was calculated as 9.97 x 1012 hours using the Larson-Miller parametric method and applying the maximum stress value of 187 MPa and the exhaust gas perfectly mixed temperature of 463 K.