• Title/Summary/Keyword: nonwoven fabric

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Image Processing Technology for Analyzing the Heating State of Carbon Fiber Surface Heating Element (탄소섬유 면상발열체의 발열 상태 분석을 위한 영상처리 기술)

  • Cho, Joon-Ho;Hwang, Hyung-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.2
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    • pp.683-688
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    • 2018
  • In this study, we analyzed the heat generation state of a flat heating element by using image processing technology in conjunction with carbon fiber. The flat heating element is manufactured by chopping the carbon fiber to a small size and bonding it again using a dispersing agent. The solution of carbon fiber, bound together using the dispersant, is then filtered onto the nonwoven fabric. The last step is to obtain flat carbon fibers in the form of nonwoven fabrics for the purpose of drying the filtered carbon fibers. In the flat heating element, electricity may be applied to the carbon fiber on the surface produced in this manner. In this study, the flat heating element was analyzed by four methods. The analysis of the heat generation characteristics and heating rate of the flat heating element confirmed that the fabricated sheet heating element corresponds to a normal army. The analysis of the insulation coating and flat heating element module, which can be used for actual product manufacturing, involves two dimensional image analysis using image processing technology. The thermal image analysis of the flat heating element is a programming technique that not only analyzes the heat generation state in both two and three dimensions, but also displays the upper and lower 15 to 20% ranges of temperature corresponding to the heat generation in the image. In the final analysis, it is possible to easily find the erroneous part in the manufacturing process by directly showing the state of the fabricated flat heating element on the screen. By combining this image analysis method of the flat heating element with the existing method, we were able to more accurately analyze the heat generation state.

Effect of Processing Factors on the Properties of Melt-blown PP/Ba-ferrite Composite Fabrics (Melt-blown 방사에 의한 PP/Ba-ferrite 복합 부직포 제조시의 공정인자가 부직포의 특성에 미치는 영향)

  • Han, Jong-Hun;Lee, Dong-Jin;Lim, Hyung Mi;Lee, Seung-Ho;Oh, Sung Geoun
    • Applied Chemistry for Engineering
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    • v.17 no.3
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    • pp.267-273
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    • 2006
  • We have prepared PP/Ba-ferrite composite fabrics by a melt-blown spinning method and investigated the relationship between the properties of PP/Ba-ferrite composite fabrics and melt-blown processing factors. A PP composite containing Ba-ferrite as a magnetic particulate filler was prepared in the form of pellet from PP resin and Ba-ferrite powder by melt compounding using a single extruder. Screw turning force (rpm), DCD (die-to-collector distance), and Ba-ferrite content were changed. We measured diameters of fiber, mechanical, thermal, and magnetic properties for the composited PP fabrics. The elongation was increased and a fiber diameter and tensile strength were decreased as the spinning distance increased or screw turning force decreased. The crystallinity was increased with increasing spinning distance according to XRD. It was assumed that the orientation of crystalline domain in the neat PP without ferrite was increased by drawing in mechanical direction, however, the orientation in the PP composite was decreased according to XRD analysis. We measured a magnetic property of PP nonwoven fabric containing Ba-ferrite powder. A coercive force, maximum magnetization, and residual magnetization are reduced with the spinning distance. According to the result of TGA measurement, the heat resistance was increased with the Ba-ferrite powder content and with decreasing the spinning distance.

Fabrication and Evaluation of Electrospun TiO2 Nanocomposite Fibers for the Development of UV-protective Textile Materials (자외선 차단 소재 개발을 위한 전기방사 TiO2 복합나노섬유의 제조 및 특성)

  • Lee, Kyung;Lee, Seung-Sin
    • Journal of the Korean Society of Clothing and Textiles
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    • v.34 no.11
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    • pp.1767-1778
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    • 2010
  • This study investigates applying $TiO_2$ (titanium dioxide) nanoparticles to polypropylene nonwoven fabrics via electrospinning for the development of UV-protective materials. To fabricate uniform nanocomposite fibers, three types of $TiO_2$ nanoparticles were applied: powder, colloid, and $TiO_2$ coated polymer pellets. $TiO_2$/polyurethane (PU) and $TiO_2$/poly(vinyl alcohol) (PVA) nanocomposite fibers were electrospun and the morphology was examined using a field-emission scanning electron microscope and a transmission electron microscope. Layered fabric systems with electrospun $TiO_2$ nanocomposite fiber webs were developed at various concentrations of $TiO_2$ in a range of the web area density. The effects of $TiO_2$ concentration and web area density on UV-protective properties were examined. When $TiO_2$ colloid was added into a PVA polymer solution, uniform nanocomposite fiber webs in which $TiO_2$ particles were evenly dispersed were produced. Water-soluble PVA nanofiber webs were given a heat treatment to stabilize the electrospun PVA fibrous structure against dissolution in water. $TiO_2$/PVA nanoeomposite fiber webs with 2wt% $TiO_2$ and 3.0g/$m^2$ web area density exhibited an ultraviolet protection factor of greater than 50, indicating excellent UV protection.

A Study for the Development of a Brassiere Pattern for Chinese Adult Women in their Early 20s in Shanghai (중국 성인여성용 브래지어 원형 개발 연구 -상해지역 20대 전반 여성을 중심으로-)

  • Cha, Su-Joung;Sohn, Hee-Soon
    • Journal of the Korean Society of Clothing and Textiles
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    • v.34 no.1
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    • pp.50-66
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    • 2010
  • This Shanghai region study is a sample survey of female college students in their early 20s. This study collected and analyzed the information of shapes through a direct contact survey to understand the breast figures and the measurements of bodies to provide basic information to improve brassiere production for adult females in China. Data was analyzed through a SAS 9.0. The characteristic of the final brassiere pattern that had been corrected and complemented from the results of the $l^{st},\;2^{nd},\;3^{rd}$, and $4^{th}$ fitting tests is defined as a brassiere inserted with a round wire that has the 3/4cup to wrap the bust area by about 3/4. It consists of an upper and lower nonwoven fabric cup that has a flat-shaped wing of a circular dart. The drawing method of the pattern of this brassiere is applied with the conditions to cover the body naturally under the diverse and organic relations of the material factor of stretch material and wire, functional factor, and sewing factor. The final pattern is created as a bigger angle of wing pattern and a short inner side diameter because there are more Chinese women with a back of bending figure compared to Korean women.

Photoluminescence and Fabrication of Zirconia Nanofibers from Electrospinning an Alkoxide Sol Templated on a Polyvinyl Butyral (폴리비닐 부티랄에 붙힌 지르코늄 알콕시드 졸을 사용한 전기방사에서 지르코니아 나노섬유 제조와 광발광)

  • Ko, Tae-Gyung;Han, Kyu-Suk;Rim, Tae-Kyun;Oh, Seoung-Gyu;Han, Sang-Whan
    • Journal of the Korean Ceramic Society
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    • v.47 no.4
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    • pp.343-352
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    • 2010
  • A zirconia gel/polymer hybrid nanofiber was produced in a nonwoven fabric mode by electrospinning a sol derived from hydrolysis of zirconium butoxide with a polyvinyl butyral. Results indicated that the hydroxyl groups on the vinyl alcohol units in the backbone of the polymer were involved in the hydrolysis as well as grafting the hydrolyzed zirconium butoxide. In addition, use of acetic acid as a catalyst resulted in further hydrolysis and condensation in the sol, which led to the growth of -Zr-O-Zr- networks among the polymer chains. These networks gradually transformed into a crystalline zirconia structure upon heating. The as-spun fiber was smooth but partially wrinkled on the surface. The average fiber diameter was $690{\pm}110\;nm$. The fiber exhibited a strong but broad blue photoluminescence with its maximum intensity at a wavelength of ~410 nm at room temperature. When the fiber was heat-treated at $400^{\circ}C$, the fiber diameter shrunk to $250{\pm}60\;nm$. Nanocrystals which belonged to a tetragonal zirconia phase and were ~5 nm in size appeared. A strong white photoluminescence was observed in this fiber. This suggests that oxygen or carbon defects associated with the formation of the nanocrystals play a role in generating the photoluminescence. Further heating to $800^{\circ}C$ resulted in a monoclinic phase beginning to form In the heat-treated fibers, coloring occurred but varied depending on the heating temperature. Crystallization, coloring, and phase transition to the monoclinic structure influenced the photoluminescence. At $600^{\circ}C$, the fiber appeared to be fully crystallized to a tetragonal zirconia phase.

Modeling and Simulation of the Linear Density Variation by Repetitive MD-Impacts in a Winding/Unwinding Control Process (Winding/Unwinding 제어공정에서 반복 충격에 기인한 MD-밀도 변동의 모델링과 시뮬레이션)

  • Huh You;Kim Hyung-J.;Kim Jong-S.;Chun Doo-H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.321-322
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    • 2006
  • In many manufacturing processes such as web formation, manufacturing of paper and nonwoven, fabric weaving, etc., planar sheets are transported and at the same time appropriate tension is imposed. The input material rolled up on beams is fed by unwinding the beam and the processed is then taken up on beams by winding it. While processed, the planar sheets are thrown under the processing load of impulse form, which causes irregular thickness of the processed sheet. To improve the quality of the product, a dynamic model is needed and the dynamic characteristics is to be analyzed by simulation. This study shows that density variation dynamics of the in-process-sheet in the machine direction can be described at each moment of disturbing impacts in forms of difference equations, while the impacts and tension, the time-dependency of the material properties were taken into account. Simulation showed the most serious variation of the density occurred in the process starting phase. The starting velocity curve with step form showed the least variation of the density. As the time order of the function of the starting velocity cure becomes higher, the density variation gets greater.

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Evaluation of Furrow Mulching Methods for Controlling Non-Point Source Pollution Load from a Sloped Upland (경사밭 고랑멀칭 방법에 따른 비점오염 저감효과 평가)

  • Yeob, So-Jin;Kim, Min-Kyeong;Kim, Myung-Hyun;Bang, Jeong-Hwan;Choi, Soon-Kun
    • Journal of The Korean Society of Agricultural Engineers
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    • v.64 no.3
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    • pp.33-43
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    • 2022
  • South Korea's agricultural nitrogen balance and phosphorus balance rank first and second, respectively, among OECD countries, and proper nutrient management is required to preserve the water quality of rivers and lakes. This study evaluates the effects of furrow mulching on the reduction of non-point source pollution (NPS) load from a sloped upland. The study site was Wanju-gun, Jeollabuk-do, and the survey period was from 2018 to 2019. The slope of the testbed was 13%, and the soil type was sandy loam. The cropping system consisted of maize-autumn Chinese cabbage rotation. The testbed was composed of bare soil (bare), control (Cont.), furrow vegetation mulching (FVM), and furrow nonwoven fabric mulching (FFM) plots. Runoff was collected for each rainfall event with a 1/100 sampler, and the NPS load was calculated by measuring the concentrations of SS, T-N, and T-P. The NPS load was then analyzed for the entire monitoring and crop cultivation periods. During the monitoring period, the effect of reducing the NPS load was 1.5%~44.5% for FVM and 13.1%~55.2% for FFM. During the crop cultivation period, it was 1.2%~80.5% for FVM and 27.0%~65.1% for FFM, indicating that FFM was more effective than FVM. As the NPS load was fairly high during the crop conversion period, an appropriate management method needs to be implemented during this period.

Synthesis of High Affinity Anion Exchanger Using Ultrafine Fibrous PPmb Nonwoven Fabric by Co60 Irradiation Method (방사선 조사에 의한 초극세 폴리프로필렌 섬유부직포를 이용한 고효율 음이온교환체의 합성)

  • Choi, Kuk-Jong;Lee, Choul-Ho;Hwang, Taek-Sung
    • Polymer(Korea)
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    • v.32 no.6
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    • pp.509-515
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    • 2008
  • The aminated polypropylene melt blown ion exchange fibers were synthesized with acrylic acid monomer onto polypropylene melt blown fibers by radiation-induced polymerization and subsequent amination. Degree of grafting was increased with increasing the acrylic acid monomer concentration and total dose. The highest degree of grafting was obtained 140% at a monomer concentration of 20 v/v% acrylic acid and total dose of 4 kGy. Optimum condition of Mohr's salt was 5.0 $\times10^{-3}$ M. Degree of amination was increased with increasing degree of grafting. Water content was about 1.5 times higher than that of trunk polymer. The maximum ion-exchange capacity was 7.3 meq/g which was 2$\sim$3 times higher than a commercial ion exchange fiber. The average pore size was decreased and BET surface area was increased in order of PPmb, PPmb- g- AAc and APPmb- g- AAc. The average pore size and BET surface area of synthesised fibers were $366.1\;{\AA},\;3.71m^2/g,\;143.3\;{\AA},\;4.94m^2/g,\;40.97\;{\AA},\;8.98m^2/g$, respectively.

Life Cycle Assessment on Process of Wet Tissue Production (물티슈 제조공정의 전과정 평가)

  • Ahn, Joong Woo
    • Clean Technology
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    • v.24 no.4
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    • pp.269-274
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    • 2018
  • In this study, Life Cycle Assessment (LCA) of wet tissue manufacturing process was performed. The wet tissue manufacturing process consists of preparation of wetting agent (chemical liquid), impregnation of nonwoven fabric into wetting agent and primary and secondary packaging. Data and information were collected on the input and output of the actual process from a certain company and the database of the Korea Ministry of Environment and some foreign countries (when Korean unavailable) were employed to connect the upper and the lower process flow. Based on the above and the potential environmental impacts of the wet tissue manufacturing process were calculated. As a result of the characterization, Ozone Layer Depletion (OD) is 3.46.E-06 kg $CFC_{11}$, Acidification (AD) is 5.11.E-01 kg $SO_2$, Abiotic Resource Depletion (ARD) is $3.52.E+00\;1yr^{-1}$, Global Warming (GW) is 1.04.E+02 kg $CO_2$, Eutrophication (EUT) is 2.31.E-02 kg ${PO_4}^{3-}$, Photochemical Oxide Creation (POC) was 2.22.E-02 kg $C_2H_4$, Human Toxicity (HT) was 1.55.E+00 kg 1,4 DCB and Terrestrial Ecotoxicity (ET) was 5.82.E-04 kg 1,4 DCB. In order to reduce the environmental impact of the manufacturing process, it is necessary to improve the overall process as other general cases and change the raw materials including packaging materials with less environmental impact. Conclusively, the energy consumed in the manufacturing process has emerged as a major issue, and this needs to be reconsidered other options such as alternative energy. Therefore, it is recommended that a process system should be redesigned to improve energy efficiency and to change to an energy source with lower environmental impact. Due to the nature of LCA, the final results of this study can be varied to some extent depending on the type of LCI DB employed and may not represent of all wet tissue manufacturing processes in the current industry.

Development of Antibacterial Hood and Filter for Medical Powered Air Purifying Respirators (PAPR) (의료용 전동공기청정호흡기(PAPR)용 항균성 후드 및 필터 개발)

  • Eunjoo Koh;Nahyun Cho;Yong Taek Lee
    • Membrane Journal
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    • v.33 no.6
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    • pp.398-408
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    • 2023
  • This work developed a hood and filter for antibacterial protective clothing for medical powered air purifying respirators (PAPR) that can be used in medical settings and quarantine against infectious diseases such as Zika virus, Middle East respiratory syndrome (MERS), and coronavirus disease-19 (COVID-19). The hood material of the protective clothing was made of polypropylene spunlace nonwoven fabric (SFS) was used for withstand wind pressure and external physcial pressure. Forthermore, in order to reduce the user's risk of infection, phytoncide-based materials were used on the outer-surface of the hood to achieve a 99.9% antibacterial effect, and the inner-surface were treated with hydro-philic materials to improve absorbency by 25%. In addition to evaluating the artificial blood penetration resistance, dry mi-croorganism penetration resistance, wet bacteria penetration resistance, and bacteriophage penetration resistance required for medical protective clothing hoods, it received a passing evaluation of levels 2-6. Meanwhile, as a result of evaluating the performance of the antibacterial treated spunlace high efficiency particulate air (HEPA) filter, excellent antibacterial properties, dust removal rate, and differential pressure effect were confirmed. All performance evaluations were conducted by an accredited certification body in accordance with the medical PAPR certification standards.