• Title/Summary/Keyword: nondestructive material evaluation

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A Study on the Evaluation of Material Degradation for 1Cr-1Mo-0.25V Steel using Linear and Nonlinear Ultrasonics (선형 및 비선형 초음파를 이용한 1Cr-1Mo-0.25V의 열화평가에 관한 연구)

  • Kim, Jeong-Pyo;Seok, Chang-Sung;Song, Sung-Jin;Kim, Young-Hwan
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.5
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    • pp.549-555
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    • 2001
  • Ultrasonic is a powerful nondestructive technique for getting the information of flaws and material properties of in-services facilities. We prepared 4 different 1Cr-1Mo-0.25V specimens by Isothermal aging at $630^{\circ}C$. We evaluated material degradation using ultrasonic parameters, velocity, attenuation and harmonic generation. Attenuation and nonlinear parameter derived from harmonic generation efficiency increased as degradation. Especially the second harmonic of the fundamental wave in the 1,820h aging material was observed to exceed 20dB more than that in the un-aged material. But velocity remained virtually the same for all specimens. We concluded that nonlinear parameter and attenuation are sensitive to material degradation, but velocity was not. It'll be a good parameter for evaluating the material degradation.

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Degradation Estimation of 2.25Cr-1Mo Steel by Ultrasonic Guided Wave (유도초음파를 이용한 2.25Cr-1Mo재의 열화도 평가)

  • Park, Ik-Keun;Park, Un-Su;Lee, Sang-Young;Kwun, Sook-In;Cho, Youn-Ho;Yoon, Seung-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.4
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    • pp.415-424
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    • 2001
  • The destructive method is reliable and widely used for the estimation of material degradation but, it have time-consuming and a great difficulty in preparing specimens from in-service industrial facilities. Therefore, the estimation of degraded structural materials by nondestructive evaluation is strongly desired. In this paper, the use of guided wave was suggested for the evaluation on thermally damaged 2.25Cr-1Mo steel as an alternative way to compensate for limitations of fracture tests. The observation of microstructure variations of the material including carbide precipitation increase and spheroidization near grain boundary was conducted and the correlation with the guided wave features such as energy loss ration and group velocity changes was investigated. Through this study, the feasibility of ultrasonic guided wave evaluation for thermally damaged materials was explored.

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Ultrasonic Nondestructive Evaluation(NDE) of Cornposite Materials - A Review -

  • Lee, Ouk-Sub
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.2
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    • pp.25-36
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    • 1989
  • This essay is a general review of the application of ultrasonic NDE techniques to the performance assessment and characterization of composite materials. A brief review of ultrasonic input-output characterization of a composite plate by shear waves is presented. A theoretical development of ultrasonic wave propagation in isotropic and anisotropic media excited, respectively, by a circular transducer and an oscillatory point source is summarized. Some experimental results are described in which ultrasonic velocity and attenuation measurements give insight into material degradation of fatigued composite laminates. Ultrasonic determination of the elastic constants of a composite plate and an experimental attempt at ultrasonic testing of an isotropic plate containing a crack are also included. A recent effort for the characterization of viscoelastic materials using the ultrasonic NDE technique is outlined. Finally, the reliability of ultrasonic NDE is briefly touched upon.

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Comparative Study of Linear and Nonlinear Ultrasonic Techniques for Evaluation Thermal Damage of Tube-Like Structures

  • Li, Weibin;Cho, Younho;Li, Xianqiang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.1-6
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    • 2013
  • Ultrasonic guided wave techniques have been widely used for long range nondestructive detection in tube-like structures. The present paper investigates the ultrasonic linear and nonlinear parameters for evaluating the thermal damage in aluminum pipe. Specimens were subjected to thermal loading. Flexible polyvinylidene fluoride (PVDF) comb transducers were used to generate and receive the ultrasonic waves. The second harmonic wave generation technique was used to check the material nonlinearity change after different heat loadings. The conventional linear ultrasonic approach based on attenuation was also used to evaluate the thermal damages in specimens. The results show that the proposed experimental setup is viable to assess the thermal damage in an aluminum pipe. The ultrasonic nonlinear parameter is a promising candidate for the prediction of micro-damages in a tube-like structure.

Material property evaluation of high strength concrete using conventional and nondestructive testing method (재래 및 비파괴검사를 이용한 고강도 콘크리트의 재료특성에 관한 연구)

  • 조영상
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.629-634
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    • 2001
  • This study is to characterize the material property of early age high performance concrete emphasizing compressive strength using nondestructive testing methods. Three high performance concrete slabs of 600, 850 and 1100kg/$cm^{2}$ compressive strengths were prepared together with cylinders from same batches. Cylinder tests were peformed at the ages of 7, 14, 21 and 28 days after pouring. Using the impact echo method, the compression wave velocities were obtained based on different high performance concrete ages and compressive strengths. The equation to obtain the compressive strengths of high performance concrete has been developed using the obtained compression wave velocities. Using the SASW (spectral analysis of surface wave) method, the equation have also been developed to obtain the compressive strengths of high performance concrete based on the surface wave velocities.

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Nondestructive Evaluation on Strength Characteristic and Damage Behavior of Al 7075/CFRP Sandwich Composite (Al 7075/CFRP 샌드위치 복합재료의 강도 및 손상특성에 대한 비파괴 평가)

  • Lee, Jin-Kyung;Yoon, Han-Ki;Lee, Joon-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2328-2335
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    • 2002
  • A hybrid composite material has many potential usage due to the high specific strength and the resistance to fatigue, when compared to other composite materials such as fiber reinforced plastic(FRP) and metal matrix composite(MMC). However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. In this study, Al 7075 sheets and carbon epoxy preprags were used to fabricate the hybrid composite. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. AE technique was used to clarify the microscopic damage behavior and failure mechanism of A17075/CFRP hybrid composite. It was found that AE paralneters such as AE event, energy and amplitude were effective to evaluate the failure process of Al 7075/CFRP composite. In addition, the relationship between the AE signal and the characteristics of fracture surface using optical microscope was discussed.

Ultrasonic Estimation and FE Analysis of Elastic Modulus of Kelvin Foam

  • Kim, Nohyu;Yang, Seungyong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.1
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    • pp.9-17
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    • 2016
  • The elastic modulus of a 3D-printed Kelvin foam plate is investigated by measuring the acoustic wave velocity of 1 MHz ultrasound. An isotropic tetrakaidecahedron foam with 3 mm unit cell is designed and printed layer upon layer to fabricate a Kelvin foam plate of 14 mm thickness with a 3D CAD/printer using ABS plastic. The Kelvin foam plate is completely filled with paraffin wax for impedance matching, so that the acoustic wave may propagate through the porous foam plate. The acoustic wave velocity of the foam plate is measured using the time-of-flight (TOF) method and is used to calculate the elastic modulus of the Kelvin foam plate based on acousto-elasticity. Finite element method (FEM) and micromechanics is applied to the Kelvin foam plate to calculate the theoretical elastic modulus using a non-isotropic tetrakaidecahedron model. The predicted elastic modulus of the Kelvin foam plate from FEM and micromechanics model is similar, which is only 3-4% of the bulk material. The experimental value of the elastic modulus from the ultrasonic method is approximately twice as that of the numerical and theoretical methods because of the flexural deformation of the cell edges neglected in the ultrasonic method.

AE Characteristics affecting the Notch Effect of the Cold Steel SKD11 (냉간강재(冷間鋼材) SKD11의 Notch효과(效果)가 AE특성(特性)에 미치는 영향(影響))

  • Han, Eung-Kyo;Kim, Ki-Choong;Kwon, Dong-Ho;Kim, Jae-Yeor
    • Journal of the Korean Society for Nondestructive Testing
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    • v.6 no.1
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    • pp.9-22
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    • 1986
  • Acoustic Emission is not only expected as a non-destructive evaluation technique in practice but also noted as a new powerful means of evaluation of materials. AE occurs with plastic deformation and propagation of crack, and this patterns of occurence of AE vary with materials. AE which comes from propagation of crack depends oil the shapes and properties of materials. Like this AE has characteristic of material. The present work is an attempt to evaluate characteristics of carbon steel (SM55C) and Die steel(SKD11) by means of dynamic response of AE method.

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The effect of ultrasonic search units on the detectability and size evaluation of planar flaws (초음파(超音波) 탐촉자 특성(特性)이 판형결함(板形缺陷)의 크기 평가(評價)에 미치는 영향(影響))

  • Lee, J.P.;Kim, B.C.;Lim, H.T.;Joo, Y.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.6 no.2
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    • pp.46-56
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    • 1987
  • The effect of ultrasonic search units on the detectability and size evaluation of planar flaws was studied for thicker ferritic material using the technique of the DAC curve and reference level. Cylindrical holes were used as calibration reflectors. The planar flaws such as disc and band types were machined. They were detected and evaluated with different search units and sizing criteria. The value evaluated was compared with the actual dimension of planar flaws.

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Comparison of Different Techniques for Measurement of Cold Work in Mild Steel

  • Badgujar, B.P.;Jha, S.K.;Goswami, G.L.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.616-621
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    • 2003
  • There are various Non-Destructive Evaluation (NDE) techniques used for measurement of residual stresses in material, such as magnetic methods, X-ray diffraction, Ultrasonic velocity measurement etc. The capabilities, applications and limitations of these techniques for evaluation of cold work/plastic deformation were studied and compared. Mild steel plates were subjected to different degree of cold deformation and were analyzed by Magneto-mechanical Acoustic Emission (MAE), Barkhausen Noise (BN) and magnetic properties (hysteresis loop parameters analysis). Further, these specimens were analyzed by X-ray diffraction and ultrasonic velocity measurements. The microhardness measurement and microstructure studies of these cold worked plates were also carried out. The results of all these studies and comparison of different techniques are discussed in this paper.