• Title/Summary/Keyword: nondestructive material evaluation

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Determination of New Parameter for Materials Degradation Using Continuous Indentation Testing Technique (연속압입 시험기법을 이용한 석유화학설비 경년손상의 새로운 평가변수 고찰)

  • Jang, Jae-Il;Choi, Yeol;Son, Dongil;Lee, Yun-Hee;Kwon, Dongil;Kim, Jeoung-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.5
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    • pp.881-889
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    • 2002
  • Newly developed continuous indentation technique has made nondestructive assessment of tensile properties possible. The present study was undertaken to determine new parameters for indicating time-dependent material degradation of petro-chemical plant. Continuous indentation tests were performed for Cr-Ni steel and Cr-Mo steel which are widely used as facilities of petro-chemical plant. From the results, it was found that yield strength and tensile strength cannot be used as general degradation parameters because the changes in the strengths with aging time didn't show any tendency. On the other hand, work hardening exponent and yield ratio showed consistent tendency with increasing aging time. Therefore, nam attention of this work was paid on them as new degradation parameters, and the in-field applicability of the parameters was evaluated and discussed.

Application of a Boundary element Method to the Analysis of ultrasonic Scattering by Flaws (경계요소법을 이용한 결함의 초음파 산란장 해석)

  • Jeong, Hyun-Jo;Kim, Jin-Ho;Park, Moon-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2457-2465
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    • 2002
  • Numerical modeling of a nondestructive testing system plays an important role in many aspects of quantitative nondestructive evaluation (QNDE). The ultimate goal of a model is to predict test results for a specific flaw in a material. Thus, in ultrasonic testing, a system model should include the transducer, its radiation pattern, the beam reflection and propagation, and scattering from defects. In this paper attention is focused on the scattering model and the scattered fields by defects are observed by an elastodynamic boundary element method. Flaw types addressed are void-like and crack-like flaws. When transverse ultrasonic waves are obliquely incident on the flaw, the angular distribution of far-field scattered displacements are calculated and presented in the form of A-scan mode. The component signals obtained from each scattering problem are identified and their differences are addressed. The numerical results are also compared with those obtained by high frequency approximate solutions.

Experimental Investigation of Impact-Echo Method for Concrete Slab Thickness Measurement

  • Popovics John S.;Cetrangolo Gonzalo P.;Jackson Nicole D.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.26 no.6
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    • pp.427-439
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    • 2006
  • Accurate estimates of in place thickness of early age (3 to 28 days after casting) concrete pavements are needed, where a thickness accuracy of ${\pm}6mm$ is desired. The impact-echo method is a standardized non-destructive technique that has been applied for this task. However, the ability of impact-echo to achieve this precision goal is affected by Vp (measured) and ${\beta}$ (assumed) values that are applied in the computation. A deeper understanding of the effects of these parameters on the accuracy of impact-echo should allow the technique to be improved to meet the desired accuracy goal. In this paper, the results of experimental tests carried out on a range of concrete slabs are reported. Impact-echo thickness estimation errors caused by material property gradients and sensor type are identified. Correction factors to the standard analysis method are proposed to correct the identified errors and to increase the accuracy of the standard method. Results show that improved accuracy can be obtained in the field by applying these recommendations with the standard impact-echo method.

Initial Second Harmonic Generation in Narrowband Surface Waves by Multi-Line Laser Beams for Two Kinds of Spatial Energy Profile Models: Gaussian and Square-Like

  • Choi, Sungho;Jhang, Kyung-Young
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.3
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    • pp.257-263
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    • 2013
  • Acoustic nonlinearity of surface waves is an effective method to evaluate the micro damage on the surface of materials. In this method, the $A_1$ (magnitude of the fundamental wave) and $A_2$ (magnitude of the second-order harmonic wave) are measured for evaluation of acoustic nonlinearity. However, if there is another source of second-order harmonic wave other than the material itself, the linear relationship between $A_1{^2}$ and $A_2$ will not be guaranteed. Therefore, the second-order harmonic generation by another source should be fully suppressed. In this paper, we investigated the initial second-order harmonic generation in narrowband surface waves by multi-line laser beams. The spatial profile of laser beam was considered in the cases of Gaussian and square-like. The temporal profile was assumed to be Gaussian. In case of Gaussian spatial profile, the generation of the initial second-order harmonic wave was inevitable. However, when the spatial profile was square-like, the generation of the initial second-order harmonic wave was able to be fully suppressed at specific duty ratio. These results mean that the multi-line laser beams of square-like profile with a proper duty ratio are useful to evaluate the acoustic nonlinearity of the generated surface waves.

Nondestructive Creep Damage Evaluation of High-Temperature Pipelines by Ultrasonic Attenuation Measurement and Electric Resistance Methods (초음파 감쇠 및 전기저항 측정법에 의한 발전소 고온배관의 크리프손상 평가)

  • Lee, In-Cheol;Kil, Du-Song;Gung, Gye-Jo;Cho, Yong-Sang;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.3 s.33
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    • pp.100-107
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    • 1999
  • Due to the high temperature and pressure, the materials of pipeline in power plant are degraded by creep damage. So far, many conventional measurement techniques such as replica method, electric resistance method, adn hardness test method for creep damage have been used. Among them, the replica method has mainly been used for the inspection of components. But this technique is restricted to the applications at the surface of the objects and cannot be used to material inside. In this paper, the measuring methods of evaluation by using ultrasonic attenuation and electric resistance for the creep detection of creep damage in the form of cavities on grain boundaries or intergranular microcracks were carried out. Absolute measuring method of quantitave ultrasonic attenuation technique for 1Cr0.5Mo material degradation was analyzed for determining the creep degradation steps using life prediction formula. As a result of measurement for creep specimens, we founded that the coefficient of utrasonic attenuation was increased as the increase of creep life fracton(${phi}c$) and the decreasing rate of wlwctric resistance was also increased.

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Evaluation of Corrosion Degradation Characteristics of Turbine Blade Material Using Backward Radiated Ultrasound (후방복사된 초음파를 이용한 터빈 블레이드 재료의 부식 열화특성 평가)

  • Song, Sung-Jin;Kim, Young-H.;Bae, Dong-Ho;Jung, Min-Ho;Kwon, Sung-Duk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2322-2327
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    • 2002
  • The corrosion degradation characteristics of the 12Cr alloy steel, which is widely used in fossil power plants as a turbine blade material, are evaluated nondestructively by use of the backward radiated Rayleigh surface wave. In order to evaluate corrosion degradation characteristics, we constructed automated system for the backward radiation, and the frequency dependency of the Rayleigh surface wave is investigated indirectly by measuring the angular dependency of the backward radiation of the incident ultrasonic wave in the specimens. The velocity of the surface wave decrease as the increase of the aging time in the backward radiation profile, which seems to result from the increase of the effective degrading layer thickness. And, amplitude of the surface wave increase as the aging time, which seems to result from the increase of the intergranular corrosion. The result observed in this study demonstrates high potential of the backward radiated ultrasound as a tool for the nondestructive evaluation of the corrosion degradation characteristics of the aged materials.

Creep Damage Evaluation of High-Temperature Pipeline Material for Fossil Power Plant by Ultrasonic Frequency Analysis Spectrum Method (초음파 주파수분석법에 의한 발전소 고온배관재료의 크리프손상 평가)

  • Chung, Min-Hwa;Lee, Sang-Guk
    • Journal of Ocean Engineering and Technology
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    • v.13 no.2 s.32
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    • pp.90-98
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    • 1999
  • Boiler high-temperature pipelines such as main steam pipe, header and steam drum in fossil power plants are degraded by creep damage due to severe operationg conditions like high temperature and high pressure for an extended period time. Such material degradation lead to various component faliures causing serious accidents at the plant. Conventional measurement techniques such as replica method, electric resistance method, and hardness test method have such disadvantages as complex preparation and measurement procedures, too many control parameters, and therefore, low practicality and they were applied only to component surfaces with good accessibility. In this study, both artificial creep degradation test using life prediction formula and frequency analysis by ultrasonic tests for their preparing creep degraded specimens have been carried out for the purpose of nondestructive evaluation for creep damage which can occur in high-temperature pipelline of fossil power plant. As a result of ultrasonic tests for crept specimens, we confirmed that the high frequency side spectra decrease and central frequency components shift to low frequency bans, and bandwiths decrease as increasing creep damage in backwall echoes.

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Evaluation of AR Characteristics on Microscopic Fracture Mechanism of A17075/CERP Hybrid Composite (Al 7075/CFRP 하이브리드 복합재료의 미시적 파괴특성에 대한 AE특성평가)

  • 이진경;이준현;윤한기
    • Composites Research
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    • v.15 no.5
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    • pp.1-6
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    • 2002
  • When compared to other composite materials such as FRP and MMC, hybrid composite material is more attractive one due to the high specific strength and the resistance to fatigue. However, the fracture mechanism of hybrid composite material is extremely complicated because of the bonding structure of metals and FRP. Recently, nondestructive technique has been used to evaluate the fracture mechanism of these composite materials. In this study. AE technique has been used to clarify the fracture mechanism and the degree of damage for Al 7075/CFRP hybrid composite material. It was found that AE event, energy and amplitude among AE parameters were effective to evaluate fracture process of Al 7075/CFRP composite material. In addition, the relationship between the AE signal and the characteristics of failure surface using optical microscope was discussed.

The Study on the Material Evaluation and Development of Nondestructive Inspection System Using Laser Guided Ultrasonics (레이저 유도 초음파를 이용한 재료평가 및 비파괴 검사 시스템 개발에 관한 연구)

  • 김재열;송경석;김창현;김유홍
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.263-268
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    • 2004
  • In the present study, a Nd;YAG Laser (pulse type) was used to emit ultrasonic signals to a test material. In addition, a total ultrasonic investigation system was designed by adopting a Fabry-Perot interferometer, which receives ultrasonic signals without any contact. For non-destructive test SM45C, which contains some flaws was used as a test material. Because it is easy to align light beam in receiver, and the length of the light beam does not change much even if convex mirror leans towards one side, confocal Fabry-Perot interferometer, which has stable frequency, and PI control are used to correct interfered and unstable signals from temperature, fluctuation and time shift of laser frequency. Stable signals are always obtained by the feedback of PI circuit signals in the confocal Fabry-Perot interferometer. The type, size and position of flaws inside the test material were examined by achieving the stabilization of an interferometer. This study presented a useful method, which could quantitatively investigate the fault of objects by using a Fabry-Perot interferometer.

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Study of the Nondestructive Test Method for the Embrittlement Evaluation of Nuclear Reactor Vessel Material by $M{\ddot{o}}ssbauer$ Spectroscopy ($M{\ddot{o}}ssbauer$ 분광법에 의한 원자로 용기재료의 비파괴적 중성자 조사평가에 대한 연구)

  • Jung, M.M.;Jang, K.S.;Yoo, K.B.;Kim, G.M.;Yoon, I.S;Hong, C.Y.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.3
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    • pp.183-190
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    • 2000
  • The purpose of this study is to evaluate the magnetic property change of the nuclear reactor vessel steel irradiated by fast neutrons using $M{\ddot{o}}ssbauer$ spectroscopy, and the effects of the defects produced by neutron irradiation on the changes using X-ray diffraction. The specimens, fabricated with the dimension of $23mm{\times}18mm{\times}70{\mu}m$, were irradiated by neutron fluence from $10^{12}n/cm^2\;to\;10^{18}n/cm^2$ at 343K. Throughout the experiments, it is understood that (1) the X-ray diffraction measurement shows that the change of crystal nature is started at the irradiation of $10^{16}n/cm^2$ and a crystal structure has been severely damaged at the irradiation over $10^{17}n/cm^2$, (2) the analysis of the $M{\ddot{o}}ssbauer$ spectra has shown that magnetic transition phenomena occur at the irradiation over $10^{17}n/cm^2$ and (3) both methods can be utilized as nondestructive test methods for the embrittlement evaluation of materials irradiated by fast neutrons.

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